- Offer Profile
The whole world of assembly and handling technology.
IPR – Intelligente Peripherien für Roboter GmbH offers an extensive range of products with innovative systems and components for assembly and handling technology. Our parallel and angular grippers, tool changers, alignment devices, load limiters, 7th axes and customized solutions are used by customers in many countries worldwide. Companies across all sectors place their trust in our products. Quality, technical expertise and industry knowledge are our most important qualities.
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Grippers
IPR grippers increase the productivity of automated production lines by reliably gripping workpieces of all sizes, with a wide variety of geometries and in any environment. Especially when high demands are made on reliability and precision, IPR is the first choice. Since 1989 we have been supplying, supporting and advising our customers from a wide range of industries worldwide.
Our products and the expertise of our engineers are regularly requested from the following industries:
- Automotive and supplier industry
- Mechanical tools and plant engineering
- Intralogistics
- Aerospace industry
- Medical technology
- Renewable energies
- Electrical industry
Parallel Grippers
IPR parallel grippers enable safe and precise handling of workpieces for various applications. They are perfectly adapted to the requirements of modern industrial robots and highly efficient production systems. Thus, robots are able to reliably pick up and put down parts regardless of size, geometry and weight. This allows for a reduction of transfer times to a minimum and a significant improvement of your workflows.
2-jaw Universal Parallel Gripper CGS2 series
Versatile, cost-efficient and robust – the universal gripper for every application.
2-jaw universal parallel gripper with a high number of models and a wide range of applications.Features:
- Exchangeable with commercially available universal grippers.
- Long gripper fingers possible due to maximum guide length of the base jaws.
- Extended maintenance intervals through lubricant pockets as grease reservoir.
- Up to 15% lighter than the benchmark due to weight-optimized design.
- Crash and impact resistant due to proven sliding guide.
- Oval piston for maximum power density and minimum interference contour.
- Commercially available third-party sensors can be attached.
- Optimized jaw position sensing for safe handling, type recognition and quality control (optionally available).
2-jaw Small Parts Gripper MGS series
Compact small parts gripper for small and light-weight parts.
Compact 2-jaw small parts gripper with grinded-in guide and high repeatability.
Features:
- Compatible to commercially available small parts grippers from the competition.
- Low weight for maximum dynamics.
- Great smoothness enable sensitive gripping.
- Shortest motion times allow for high cycle times.
- Extremely precise and shock-resistant due to grinded-in sliding guide.
- High guide length allows for maximum finger lengths.
- Cost-efficient due to maintenance-free operation.
- Commercially available sensors can be used.
2-jaw Parallel Gripper IRP Series with ISO Flange
Robust 2-jaw parallel gripper with steel sliding guide and ISO flange for direct mounting on the robot.
Features:
- Extremely robust construction due to steel-on-steel sliding guide.
- High gripping forces and moments possible.
- Versions with gripping force maintenance via spring available.
- ISO flange for adaptation directly on the robot.
Operating Principle
The parallel movement of the jaws is generated by an inclined plane in combination with a double-acting pneumatic cylinder. The jaws are guided in hardened and ground flat guides made of tool steel. The guide elements are additionally Duralloy-coated and thus obtain high emergency running properties, very good corrosion resistance, very high wear resistance and high surface load capacity.
2-jaw Parallel Gripper RP Series with Roller Guide
2-jaw parallel gripper with roller guide for precise gripping and high repeatability.
Features:
- Precise jaw movement and high repeat accuracy due to roller guide.
- Large opening stroke with small external dimensions.
- Sensitively adjustable gripping force through minimal friction.
- Optionally available stroke monitoring to monitor the jaw position.
Operating Principle
The parallel movement of the jaws is generated by a rack and pinion drive. The jaws are guided by roller bearings.
2-jaw Universal Parallel Gripper RPW Series with Large Stroke
All-purpose 2-jaw parallel gripper with large stroke and sealed sliding guide
Features:
- Flat construction.
- Robust construction with sealed round guides.
- Gripper attachment possible from two sides.
- Large stroke of up to 114 mm.
Operating Principle
The parallel movement of the jaws is generated by a gear/rack drive using two double-acting pneumatic cylinders. The jaws are guided by toothed racks and guide rods in combination with the slide guided piston rod.
Centric Grippers
IPR centric grippers enable safe and precise handling of workpieces for various applications. They are perfectly adapted to the requirements of modern industrial robots and highly efficient production systems. Thus, robots are able to reliably pick up and put down parts regardless of size, geometry and weight. This allows for a reduction of transfer times to a minimum and a significant improvement of your workflows.
3-jaw Universal Centric Gripper CGS3 Series
Proven, precise and long-lasting – the centric gripper for every application
3-jaw universal centric gripper with a high number of models and a wide range of applications.
Features:
- Exchangeable with commercially available universal grippers.
- Long gripper fingers possible due to maximum guide length of the base jaws.
- Extended maintenance intervals through lubricant pockets as grease reservoir.
- Crash and impact resistant due to proven sliding guide.
- Commercially available third-party sensors can be attached.
- Optimized jaw position sensing for safe handling, type recognition and quality control (optionally available).
Andular Grippers
IPR angular grippers enable safe and precise handling of workpieces for various applications. They are perfectly adapted to the requirements of modern industrial robots and highly efficient production systems. Thus, robots are able to reliably pick up and put down parts regardless of size, geometry and weight. This allows for a reduction of transfer times to a minimum and a significant improvement of your workflows.
2-jaw Angular Gripper WGS Series
Resilient, power-dense and robust – the angular gripper for every application
2-jaw universal angular gripper with a high number of models and a wide range of applications.
Features:
- Exchangeable with commercially available angular grippers.
- Long gripper fingers possible due to robust kinematics with lever bone.
- Optional stroke limitation, infinitely variable.
- Crash and impact resistant due to proven lever bone kinematics.
- Oval piston for maximum power density and minimum interference contour.
- Commercially available third-party sensors can be used.
- Optimized jaw position sensing for safe handling, type recognition and quality control (optionally available).
Accessories
Sensors with Accessories
Various types of sensors for grippers including matching accessories for sensing piston and jaw positions.
Features:
- Standardized sensors for all series.
- Including suitable accessories for direct mounting and commissioning.
- Variable and universally applicable.
Double Check Valves
Double check valves for temporarily maintaining the function of pneumatic grippers in the event of a drop in compressed air pressure.
Features:
- Maintaining functionality during compressed air dropouts in pneumatic grippers.
- Prevents detachment of gripped workpieces in the event of compressed air failure.
Mode of Operation
The double check valve is mounted externally on the gripper modules. Four different sizes are available for selection. The pressure drop is < 0.2 bar at 2 cm3 test volume and 42 hours test time.
Dust Covers
Dust covers for use of CGS grippers in environments that are highly susceptible to dirt.
Features
- Increases the gripper’s resistance to external influences such as cooling lubricant, chips, oils, etc.
- Sealing similar to protection class IP 64.
- Can be retrofitted for all sizes of the CGS2 series.
Mode of Operation
The dust cover is made entirely of steel and can be mounted directly on the gripper. Two lateral end blocks, a large cover plate on the guides and two smaller cover plates on the two base jaws, in combination with special seals, increase the gripper’s resistance to external influences.
Pressure Stars
Integrated spring element for joining without overloading the robot
The pressure star for the CGS3 series integrates a spring-loaded element for pressing the workpiece directly into the centric gripper. The pressure star is mounted in the center between the three jaws of the gripper. When the workpiece is picked up, the springs are being compressed and held in this position. As soon as the gripper sets the workpiece down again and the jaws open, the pressure star is being pushed out by the springs and presses the workpiece against the stop of the fixture (for example a lathe). This ensures that small shape and position tolerances have no influence on the defined deposit position of the workpiece. Additionally the robot does not have to apply increased pressure forces that could lead to excessive wear or malfunctions.
The pressure star can be retrofitted to the CGS3 gripper, but replacing the wedge hook cover is required. The new cover is included in the scope of delivery of the pressure star.
Features
- Ideal for loading machine tools.
- Retroactively mountable.
- Minimizes wear and overload of the robot.
Gripper Pads
Features
- Optimum adhesion of workpieces in the gripper jaws.
- Safe gripping and transport of workpieces.
- Gentle handling of surface-sensitive parts.
Design
The adhesive pads have a cylindrical dimple contour with a diameter of 2.5 mm. They are suitable for gripping coarse workpieces as well as the finest workpiece contours.
The adhesive pads consist of an aluminum/elastomer compound. A choice can be made between an aluminum plate with a thickness of 2 mm and 3 mm, which enables high stability as well as an optimum connection to the gripper fingers.
Tool Changers
IPR’s tool changers increase the productivity of automated manufacturing systems by fast and safe changing of tools on robots or portals. Especially when high demands on reliability and precision are placed, IPR is the first choice. Since 1989 we have been supplying, supporting and advising large corporations and medium-sized companies from various branches of industry.
Our products and the expertise of our engineers are regularly in demanded by the following industries:
- Machine and plant construction
- Aerospace industry
- Electrical industry
- Renewable Energies
- Medical Technology
- Retail
TKX
Modularity taken to the limit: The all-new IPR robot coupler, either pneumatic, electric or manual
The new TKX product family revolutionizes the world of robot automation: Three drive technologies with endless application possibilities. In typical industrial applications as well as for use with light-weight robots and stationary applications, the new tool changers are the best choice. From now on, you can use a single system to equip every robot in your production – interchangeable and fully flexible.
Advantages
- 80 kg payload with massively increased moment load – additional sizes to follow.
- Extremely robust and low-wear due to hard chrome-plated functional parts.
- Improved compressed air/vacuum transmission due to special seals.
- Extensive accessory portfolio with transmission modules for media of every kind.
TK series
The TK series offers a variety of different sizes for all load ranges in order to correctly dimension different applications, to meet the space requirements and to offer different price levels. The excellent quality of our tool changers ensures high availability and thus smooth operation in the production process.
Operating Principle
The locking mechanism of the tool change system is realized by balls. The balls are pressed into a collar via a bevel. In the event of a drop in air pressure, they are held in the collar by a spring integrated in the piston chamber, thus ensuring that the force is maintained. A spring-loaded cover plate protects the locking mechanism from contamination. At the same time, the use of long centering pins allows optimal docking of the robot and tool sides. Of course, the coupling is contact-free.
TK-SQ series
The TK-Square series offers a variety of different sizes for all load ranges in order to correctly dimension different applications, to meet the space requirements and to offer different price levels. The excellent quality of our tool changers ensures high availability and thus smooth operation in the production process.
Operating Principle
The locking mechanism of the tool change system is realized by balls. The balls are pressed into a collar via a bevel and are secured against falling out even in decoupled state. In the event of a drop in air pressure, they are held in the collar by a spring integrated in the piston chamber, thus ensuring that the force is maintained. The double safety lock prevents the tool side from loosening in case of pressure drop by fixing two steel bolts in a pool by means of a spring. Of course, the coupling is contact-free.
Accessories
Tool Racks
Storage systems for tool changers of the TK and TK-SQ series.
Features
- Secure deposit for quick pick-up of the tool side of the tool changer.
- Compact design with simultaneous high stability and flexibility.
- Optionally with sensor query for presence control.
Add-on Modules
Add-on modules for the TK-SQ series for transmission of pneumatics, vacuum, hydraulics and other fluids.
Features
- Standardized bolt-on pattern including matching mounting kit for each size.
- Various thread sizes available from M5 to G1/2″.
- Additional special versions available on request.
Mode of Operation
For each attachment module, there is one version for the robot side and one for the tool side of the TK-SQ tool changer. After mounting the modules on one of the screw-on surfaces of the changer, transmission can take place in a coupled state. The contact pressure created by locking the tool changer reliably prevents leakage up to the maximum operating pressure.
Connector Strips
Connector strips for tool changers of the TK and TK-SQ series for transmission of voltage, power and signals.
Features
- Standardized screw-on pattern including suitable mounting kit for each size.
- Various connectors available: MILITARY, D-Sub, M8, M12 etc.
- Additional special versions available on request.
Mode of Operation
For each connector strip, one version exists for the robot side and one for the tool side of the tool changer. Spring-loaded contact pins with gold-plated surfaces ensure a continuous connection and transmission. Special plastic housings reduce the inherent mass and reliably protect the connector strips from external interference.
Mounting Material
Adapter plates and mounting brackets for mounting connector strips as well as add-on modules on the tool changers of the TK-SQ series.
Features
- The right mounting material for each connector strip and attachment module.
- Quickly and easily configurable in our online configurator in the CAD portal.
Cable Plugs and Sockets
Matching cable plugs and cable sockets for assembling connection cables to IPR connector strips.
Features
- Order the matching counterpart to the MIL connector strips for immediate use.
- Industry standard – robust and reliable.
Load Limiters
IPR load limiters increase the productivity of automated production lines by reliably protecting tools and workpieces from damages, detecting collisions and sending a signal to the robot to stop movement. Especially when high demands are made on reliability and precision, IPR is the first choice. Since 1989 we have been supplying, supporting and advising our customers from a wide range of industries worldwide.
Our products and the expertise of our engineers are regularly requested from the following industries:
- Automotive industry and suppliers
- Mechanical and plant engineering
- Aerospace industry
- Electrical industry
- Renewable Energies
- Medical Technology
- Retail
ULD Series
Load limiter in three sizes with large center drill hole for internal cable and wire routing.
Features
- Prevents damage in case of collision.
- Stops the robot in case of mechanical overload.
- Manual return to the starting position – simple and precise.
- Continuously pneumatically adjustable overload threshold.
- Integrated cable and wire routing possible.
Operating Principle
The robot and tool sides are held in position pneumatically and form a rigid unit under normal working conditions. The release forces or torques are specified via the set air pressure. In case of an overload the tool side gives way. A sensor detects the deflection and sends a signal to the robot controller, which stops the entire unit. Once the fault has been rectified and the tool has been brought back into a vertical position, the unit can be manually centered in its initial position using two integrated adjusting screws.
ULS Series
Load limiter in eight sizes with optional spring reinforcement and/or anti-twist protection.
Features
- Prevents damage in case of collision.
- Stops the robot in case of mechanical overload.
- Manual return to the starting position – simple and precise.
- Steplessly pneumatically adjustable overload threshold.
- Versions with spring reinforcement and/or anti-twist protection available.
Operating Principle
The robot and tool sides are held in position pneumatically and form a rigid unit under normal working conditions. The release forces or torques are specified via the set air pressure. In case of an overload the tool side gives way. A sensor detects the deflection and sends a signal to the robot controller, which stops the entire unit. Once the fault has been rectified and the tool has been brought back into a vertical position, the unit can be manually centered in its initial position using two integrated adjusting screws.
Accessories
Sensors with Accessories
Various sensors for load limiters to detect collisions and transmit signals to the robot control unit.
Features
- Standardized sensors for all series.
- Including suitable accessories for direct mounting and commissioning.
- Variable and universally applicable.
Compensation Modules
IPR compensation modules increase the productivity of automated production lines by reliable compensating misalignments in x, y and z direction. Especially when high demands are made on reliability and precision, IPR is the first choice. Since 1989 we have been supplying, supporting and advising our customers from a wide range of industries worldwide.
Our products and the expertise of our engineers are regularly requested from the following industries:
- Automotive industry and suppliers
- Mechanical and plant engineering
- Aerospace industry
- Electrical industry
- Renewable Energies
- Medical Technology
- Retail
Compliance Wrists
Compliance wrist in eight sizes with optional load limiter, pneumatic cylinder and/or anti-twist device.
Features
- Prevents jamming and tilting of the workpieces.
- Protects robots and assembly structures from premature wear by minimizing joining forces and moments.
- Minimization of the cycle time.
- Available in up to four different versions.
Operating Principle
The adjustment of the position is made possible by specially developed elastomer elements. If a positional offset occurs, the workpiece to be joined is automatically moved by the reaction forces that occur in such a way that jamming and tilting of the joining partners is prevented. The maximum compensation movement is determined by the size of the insertion bevel on the parts to be joined and the maximum compensation movement of the elastomer elements. The compensation movement is horizontal in the X-Y directon and, in the case of angle compensation, radial around the X, Y or Z axis. After a deflection, the element returns to its initial position by self-centering.
Lateral Alignment Device
Force-free lateral alignment device in eight sizes for compensating tolerances in the event of position offset in the X or Y direction.
Features
- Prevents jamming and tilting when removing and placing workpieces.
- Protects robots and assembly components from wear.
- Specially developed for large compensation movements up to +/- 25 mm.
- Versions with locking in deflected position available.
Functionality
The compensation movement is realized by linear roller guides according to the cross slide principle. The alignment is almost force-free. The unit can be locked in a central position by a double-acting pneumatic piston. For versions with cranked locking, the unit can also be locked in the deflected position by means of an adhesive pad on the locking mushroom by pressing the piston against the adapter plate mounted on the tool side.
Z-axis Compliance
Z-axis compliance unit in eight sizes with optional bolted piston rod for monitoring removal operations.
Features
- Prevents jamming and tilting of the workpieces.
- Collision and error detection in Z direction.
- Protection of tool and workpiece.
- Monitoring of the insertion forces during assembly operations.
Operating Principle
The vertical alignment is achieved by backlash-free ball guides, either in pull or push direction. By the additional control of the pneumatic cylinder the spring force can be increased. For monitoring an initial or assembly movement, the base plate is extended, for monitoring a removal operation it is retracted (only with optional screwed piston rod). For fast movements, the cylinder should also be pressurized to block the unit against uncontrolled deflection. An optional sensor detects the movement of the plate.
Rotation Compensation
RT-160 / RT-300 / RT-KA-300
Features
- Force-free tolerance compensation for angular misalignment around the Z-axis.
- Prevents jamming and jamming of workpieces.
- Protects robots and assembly automation from wear.
- Centrically and deflected lockable.
Accessories
Elastomer Elements
Matching elastomer elements in different Shore hardnesses for all joining mechanisms of the FM series.
Features
- Different Shore hardnesses, suitable for every application.
Sensors with Accessories
Various types of sensors for balancing systems including suitable accessories for detecting a deflection.
Features
- Standardized sensors for all series.
- Including suitable accessories for direct mounting and commissioning.
- Variable and universally applicable.
7th Axes for Robots
IPR’s travel axes reliably and efficiently extend the working ranges of industrial robots in all industries. Whether small cobot, medium industrial robot or large heavy-duty robot – IPR has the right travel axis solution for every application. Each axis is specially tailored to your requirements and wishes and convinces with high quality, extreme load capacity and long service life.
We offer you axes made of aluminum, steel or – as a world first – of composite concrete, which reduces vibrations and noise emissions to a minimum.
7th Axes Hybrid
Features
- Steel double profile with cross ribbing for very high stability.
- Space between the double profile is grouted with composite concrete.
- Steel profiles filled with composite concrete.
- Significantly lower vibration and noise than standard drive axes.
- Easy and fast installation due to flexible floor mounting elements.
7th Axes made of Concrete
Features
- The world’s first concrete robot travel axis.
- Very little ecological impact.
- Extremely small footprint due to internal E-Chain.
- Torsional stiffness.
- Enormously low vibration due to material properties of concrete.
- Low noise emissions.
- 4 variants for 95 % of all robots.
- Modular design.
7th Axes Ceiling Mounted
Features
- Linear axis for overhead mounting of robots.
- Designed for tight spaces.
- Easy and fast to install.
7th Axes with Coaxial Extension
Features
- Axis with coaxial extensions.
- Easy and fast to install.
7th Axes Standard - IP-150-RA / IP-160-RA / IP-180-RA
Features
- Basic module with a length of 2 m and a travel distance of 1 m.
- Modular system: Extension in 100 mm steps.
- Aluminium profile with cross ribbing for high stability.
- Easy and fast installation due to flexible floor mounting elements.
7th Axes Standard - IP-200-RA / IP-300-RA
Features
- Basic module with a length of 2 m and a travel distance of 1 m.
- Modular system: Extension in 100 mm steps.
- Steel double profile with cross ribbing for very high stability.
- Easy and fast installation due to flexible floor mounting elements.
