- Offer Profile
- If you are looking for
solutions to difficult temperature measurement and monitoring challenges,
IRCON is the company to call. IRCON offers a product range and experience
that are unmatched in the industry.
In business since 1962, IRCON products perform with accuracy and
repeatability in the harshest and most volatile conditions requiring precise
temperature measurement and control.
Product Portfolio
Linescanning Systems
- ScanIR®3 infrared linescanner bridges the gap between
spot thermometer and thermal imager. Well-suited for temperature measurement
from continuous sheet and web-based processes to discrete manufacturing, it
offers one of the fastest scan speeds available.
SCANIR3 SERIES
-
The ScanIR®3 linescanner and thermal imaging system is
designed for a wide varierty of noncontact temperature measurement
applications, including those in harsh industrial environments. Its robust
housing incorporates standard water-cooling and air purge, and also features
built-in laser sighting. A rugged processor box provides universal input and
output (I/O) capabilities in the field without the need for an external
computer.
The ScanIR3 linescanner has one of the fastest scan speeds in the industry
and offers complete data about even the highest-speed manufacturing
processes. Unlike point sensors that measure a single point, the linescanner
measures multiple temperature points across a scan line. Its motorized
mirror scans at rates up to 150 lines per second, allowing rapid detection
of temperature non-uniformities and hot spots. Rotating optics collect
infrared radiation at 1024 points within a 90-degree field of view, and
industry-leading optical resolution (up to 200:1) enables detection of
smaller temperature anomalies.
The ScanIR3 system is exceptionally easy to deploy and manage: a single
bundled sensing head cable with a one-click connector to the scanner allows
for fast and trouble-free installation. The unit’s processor box supports
various industry interfaces, including Ethernet, fiber optics (optional),
and analog/digital I/O.
Designed for reliability and continuous operation, this advanced infrared
linescanner provides accurate, real-time thermal imaging and additional
features, including:
- Reliable brushless scanning motor
- Field-replaceable window
Short specification overview:
- Temperature range: 20 to 1200°C (68 to 2192°F)
- Fast scan speed up to 150 lines per second
- Up to 1024 measurement points per line
- High optical resolution up to 200:1
- PC independent input/output capabilities
- Reliable Ethernet Communication
- Rugged, waterproof housing with built-in laser
- Built-in air purge and water cooling as standard
System Thermometers
-
Need noncontact temperature measurement with a display? What about relay
alarms? System thermometers let you create your own temperature control
loop.
MODLINE 7 SERIES
- The Modline®7 infrared thermometers are designed for
continuous temperature monitoring in nearly any application in industrial
temperature process control. Offering 8 different series to choose from (7V,
72, 7G, 76, 75, 77, 78 & 74), these rugged pyrometers feature an IP65 (NEMA
4) enclosure, standard motorized focus control, as well as through-the-lens
and laser sighting.
With extended temperature ranges, high resolution optics and fast response
times, the Modline 7 provides the versatility to solve your most demanding
applications. An intuitive sensor design, with integral water cooling in a
stainless steel enclosure or high temperature waterjacket, reduces
installation and setup time. Standardized installation accessories and
common ModView™ Pro software platform minimize multiple product
configurations at your factory.
The new PROC-7 processor box (option) is a self-contained control unit
designed to operate all Modline 7 sensors independent of Modview Pro
software. Remote setup and operation can be done through the digital panel
when the sensor is located in hard-to-reach or hazardous locations.
- Temperature range: -40 to 3000°C (-40 to 5430*F)
- Standard through-the-lens and laser sighting on all models
- Integral stainless steel cooling enclosure
- Remote motorized focus
- High resolution optics
- Simultaneous analog and digital outputs
- 5 year warranty included
MIRAGE SERIES
- The Mirage® temperature monitoring and control systems
are compact, economical and designed to set a higher standard for
performance, reliability, versatility and value in industrial applications
from 250 to 3500°C (500 to 6500°F).
The Mirage infrared thermometer consists of a signal processing unit with a
large and highly visible 4-digit LCD display. The Mirage system offers a
wide range of sensors to meet your process needs with solutions for your
temperature measurement application.
No matter which type of sensing head you choose with your Mirage system, you
will get a sensor with sophisticated single lens reflex (SLR) focusing with
adjustable response times from as fast as 10 milliseconds to 30 seconds. In
addition, the close focus, high resolution option can measure targets as
small as 0.6 mm (0.025 inches).
- Temperature range: 250 to 3500°C (500 to 6500°F)
- Thru-the-lens sighting
- Single Lens Reflex (SLR) Focus
- High resolution optics with optional close focus lens
- Large LCD display with with two point on/off control
- Single color & two-color ratio thermometers
INFRARAIL SERIES
- The InfraRail® series successfully combines a signal
conditioner and two-wire transmitter in one modular DIN-rail infrared
thermometer. Now, you can integrate temperature measurement with other
relays and signal conditioners already on your process line. The InfraRail
infrared thermometer can be wired directly into any existing 24 Vdc power
supply or connected to a power supply ranging from 16 to 40 volts, making it
the ideal option for OEMs and users in furnaces and induction heating
systems, as well as steel and glass applications.
The basic InfraRail system consists of a temperature sensor, electronic
module, 4 meters (12 feet) of interconnecting cable and connectors, as well
as an operator's manual.
- Temperature range: 375 to 3000°C (700 to 5000°F)
- Standard sensor with thru-the-lens focusable optics
- Economical miniature sensing head
- Convenient, standard DIN-rail mounting
- 4-20 mA two-wire signal conditioner/transmitter
Standalone Thermometers
-
When all you need is the temperature signal, the Ircon® family of
standalone spot pyrometers can solve your application with accurate
and repeatable noncontact temperature measurement.
MODLINE 6 SERIES
-
The rugged Modline® 6 line of infrared thermometers delivers the
best value in terms of price, performance, features and ease-of-use.
These high performance IR sensors permit measurement of targets in
harsh industrial environments that are otherwise inaccessible with
non-fiber optic thermometers.
The Modline 6 pyrometers feature advanced signal processing and
background-reflected energy compensation capabilities on 62 and 6G
Series. In addition, Modline 6 includes the 6R that operates in a
two-color mode designed for intermittent targets and severe
environments.
The Modline 6 fiber optic infrared thermometers consist of a rugged
fiber optic cable and re-imaging lens. The assembly is connected to
an electronics housing containing the detector, processing
electronics, brightly lit LED user-interface/display and termination
connections for field wiring.
The fixed focus re-imaging lens consists of a small stainless steel
cylindrical housing and lens assembly. The re-imaging lens
accommodates an air-purge accessory to prevent lens contamination
and the fiber-optic cable is protected by metal armor to allow for
higher ambient temperatures up to 315°C (600ºF).- Temperature range: 250 to 3000ºC (482 to 5432ºF)
- Rugged fiber optic measurement systems
- Designed for harsh industrial environments
- Simultaneous analog and digital outputs
- Background compensation capabilities on 62 and 6G series
- Fiber cable rated to 315ºC (600ºF) ambient on selected
models
MODLINE 5 SERIES
-
The Modline® 5 is a durable, standalone infrared sensor built to
serve a wide range of industrial temperature measurement
applications. This line features System Health Check – a diagnostics
tool that confirms that the Modline 5 spot pyrometer, including
temperature detector, internal circuitry, and even the output signal
is working within factory specifications. The System Health Check
runs continuously in the background and notifies the operator of
failures with a relay or analog output.
The Modline 5 Dirty Window Detector (DWD) automatically senses for
dust, condensation, or other contaminants that build up on the lens.
It sends an alarm or analog output to notify the user of any
obstructions. Programmable coarse and fine settings within the
Modline 5 setup menus let you tune the DWD, depending on how severe
your process application is.
Unique Emissivity or E Slope Match Function helps you to easily
determine the emissivity or E Slope to achieve correct temperature
measurements. Simply aim the sensor at the target and adjust
settings to the known temperature—Emissivity or E Slope settings
will be automatically adjusted, taking the guesswork out.
Designed to withstand long durations in harsh environments, all
components of the Modline 5 sensor are contained within a sealed,
stainless steel NEMA 4 (IP65) enclosure. With a diameter less than
5.7cm (2.25 inches), it is one of the most capable small infrared
thermometers on the market.- Temperature range: 50 to 3000ºC (122 to 5432ºF)
- Self-contained, standalone IR sensor
- Internal self-calibration
- Heated detectors for drift free stability
- Thru-the-lens sighting and optional laser aiming
- Optional active Dirty Window Detector (DWD) for checking
build-up on the lens
- Unique emissivity or E Slope Match Function
- Field selectable ºC or ºF
MODLINE 4 SERIES
-
The Ircon Modline® 4 Series is an economical infrared sensor for OEM
applications. This pyrometer requires two wires, a power supply
(range of 16 to 40 Vdc) and an installed compatible output
(recording or control instrument) to complete the instrument system
loop. A number of instruments can be placed within the series
current loop—provided that the total voltage drop for each
instrument does not exceed the total loop voltage.
The Modline 4 DC operation has no moving parts, which guarantees
stable performance. The solid state electronics incorporates a
chopper-stabilized amplifier, which assures long term, accurate,
drift-free, stable operation. The instrument is available with 3
optical resolutions, allowing it to measure spots as small as 7.6 mm
(0.3“). It can be calibrated in the field using a certified black
body.
The digital emissivity control allows adjustments in 0.01 increments
and a response time adjustment pot (potentiometer) lets you select
values from 0.15 to 10 seconds to match almost any process
requirements.
An optional Peak Picker Filter is available to provide smooth
temperature indications and outputs when measuring intermittent
targets.- Temperature range: -50°C to 1300°C (-50°F to 2500°F)
- Self-contained, standalone IR sensor
- Versatile, easy-to-install, two-wire transmitter
- Stable drift-free operation
- Provides 4-20 mAdc linear temperature output
- Emissivity & response time adjustment build-in
- Optional Peak Picker Filter
JAVELIN SERIES
-
The Ircon® Javelin™ noncontact infrared thermometer is a compact,
highly versatile temperature sensor. With a NEMA 4 (IP65) stainless
steel body, plastic lens option, and temperature sensing
capabilities from -20°C to 1300°C (0°F to 2400°F) the Javelin series
is the perfect spot pyrometer for OEM, food, paper, packaging,
converting and plastics applications.
With proven Ircon optics, this sensor has standard and close focus
resolution, as well as unique Ircon micro-processor digital
circuitry for accurate ambient sensor compensation and digital
linearization.
The Javelin sensor has additional optical resolutions with standard
focal distances – and its shatter-proof plastic lens provides
solutions for many food and pharmaceutical applications. This
series, incorporating a stainless steel housing, rugged, unbreakable
plastic lens and temperature ranges from -20 to 200°C (0 to 400°F)
is ideal for measuring food molds, pill coating, plastic films and
thermoforming of food containers.
Javelin comes packed with features that are easily adjusted using
two push buttons. You can quickly select the peak picker,
emissivity, response time, and either one of two outputs that best
fits your process application. Selection is verified on the digital
display located inside the housing. Utilize the peak picker for
consistent temperature measurement of targets that are intermittent,
or that have intermittent interferences, such as smoke, steam or
dust. Emissivity can be selected from 0.10 to 1.00 in 0.01
increments, and users can choose among five response times: 165 ms,
400 ms, 1 second, 3 seconds and 10 seconds to 95% of scale.- Temperature range: -20 to 1300°C (0 to 2400°F)
- Standard Focus – 200mm (8 in.) to infinity and Close Focus –
100mm (4 in.) to infinity options
- Economical IR pyrometer
- Peak Picker, emissivity and response time adjustment
- Optional plastic lens for sanitary processes – food &
pharmaceutical applications
SR SERIES
-
The SR Series infrared thermometer is a two-color infrared
thermometer protected from dust and spray by a NEMA 4 (IP66) rated
casting. This pyrometer is ideally suitable for high temperature
measurements and a good choice for molten metal, wire and rod
forming, vacuum furnaces, induction heating and kiln applications.
The SR Series provides a 4-20 mA or 0-10 Vdc temperature output
signal directly to the user's own analog or digital display,
controller, recorder or computer, and eliminates the need for a
separate indicator/processor unit. This unique, self-contained
sensor saves valuable panel space, reduces installation costs and
eliminates costly duplication of control instrumentation.
The advantage of a two-color, or ratio thermometer, allows reliable
temperature measurements for difficult high temperature applications
where target emissivity changes; where the target is too small
and/or moving and cannot be completely resolved; or for applications
where the object is partly obliterated by dust, smoke, or dirty
viewing windows. The SR series will tolerate approximately a 95%
reduction in radiation intensity due to low emissivity and
non-resolved or obliterated targets.- Temperature range: 700 to 3500°C (1300 to 6500°F)
- Self-contained, two-color IR pyrometer
- Focusable, thru-the-lens viewing
- No moving parts or filter wheels
- Choice of optical resolution, response time and output
signal
- Rugged industrial housing for hostile environments
Handheld Thermometers
-
Handheld thermometers provide the high-end functionality of Ircon pyrometers
in a portable unit with measurement capabilities from -50 to 3000°C (-50 to
5430°F).
ULTIMAX SERIES
- The Ultimax® series are handheld, portable infrared
thermometers designed for maintenance applications and verification of
process temperatures. For users that need temperature reporting
capabilities, the Ultimax infrared thermometer can be used in datalogging
mode to store up to 1000 temperature measurements. Ultimax data analysis
software can then be used to graph, display, or export this temperature
information.
Sophisticated microprocessor-based electronics allow simple push-button
selection of emissivity, response time and measuring mode. Single lens
reflex (SLR) optics and a reticle that precisely defines the measured area
deliver ultimate accuracy. Both analog and digital outputs are standard
features and the temperature values are displayed both in the viewfinder and
on the external LCD. Reliability is enhanced by surface mount technology, DC
operation and an optical system that does not require optical modulation
techniques, such as mechanical choppers.- Temperature range: -50 to 3000°C (-50 to 5430°F)
- Through-the-lens viewing
- Focusable optics
- Microprocessor-based electronics
- Single color & two-color ratio thermometer
- Analog & digital outputs
Industry Applications
Metal Processing
- Accurate and reliable temperature measurement is a part
of efficient metal processing and steel manufacturing. Incorrect temperature
during the metallurgical process results in poor quality steel products,
waste, extra energy consumption, increased refractory wear, surface defects,
and time lost due to inaccurate temperature monitoring and control.
Ircon rugged and dependable noncontact infrared pyrometers, including
two-color or single wavelength thermometers, allow accurate temperature
measurement of metal processing even in the rough environmental conditions
present during primary and secondary metal production, such as smoke, steam,
dust or intermittent interferences, including scale or water. Factory
operators can selectively control the temperature measurement of heat
treated parts, resulting in significant energy and time savings, as well as
increased safety, productivity and product quality.
Glass Processing
- During the production of glass products, temperature
monitoring and controlling are essential for high productivity and quality
of the end product. Due to the hot hostile environments and high product
temperatures, temperature measurement utilizing thermocouples is often
expensive and difficult to install and maintain. Infrared thermometers are
the ideal instrument to measure molten glass, furnace refractory, and the
final processing of the glass product because they are easy to install and
maintain, and they have long term life and stability.
Plastic Processing
- Plastic parts and films are becoming increasingly
expensive due to the high cost of raw materials. In addition, due to the
high volume of parts produced, the customer cannot afford to generate scrap
and waste excess energy. The temperature of the product during the
production cycle is very critical and a noncontact infrared thermometer can
remove the guesswork out of the production process.
The advantages of an infrared thermometer are:
- Noncontact, so it does not interfere with the process
- Fast response for fast temperature control
- Ability to measure individual targets or the complete width of the target
- Availability of alarms, recording and control outputs
To aid in the selection of the correct instrument, Ircon application
engineers will test the plastic samples and provide the customer with the
best selection of the specific sensor type. The tests are free of charge and
the number of samples that can be tested is unlimited.
Packaging, Paper & Converting
- Noncontact infrared thermometers are used in many
applications for paper production and processing paper into finished
products. From processing the pulp to converting the paper into labels,
lottery tickets and coated papers, the temperature of the product is
critical to improve the quality, insure proper drying and reduce production
costs.
Semiconductor & Solar
- Temperature measurement during many semiconductor
processes is very difficult. Often the process will not allow the use of
temperature sensors like thermocouples because the product cannot be touched
or is inside of a vacuum chamber. The processes require fast response times
and very accurate repeatable readings from room to high temperatures. The
instruments must maintain accurate temperatures for a process that may take
days to complete.
Ircon® rugged and dependable noncontact infrared thermometers allow
temperature measurement that has small optical resolutions, fast response
times and drift free operation for long periods of time. Listed below are
examples of how Ircon infrared products are used in semiconductor processes
and how they can improve quality, insure accurate and long term temperature
control.
Other Applications
- There are many industries that require heating or cooling
of their products and controlling temperature is critical to achieving
quality products at the lowest cost and fastest production time. There are
many ways to measure temperature, but noncontact infrared thermometers have
several advantages. Noncontact thermometers measure actual product
temperature and not the temperature of the environment surrounding the
product. With noncontact measurement, there is no contamination of the
product and the process is not interrupted. The response time of these
sensors can be very fast - 10 ms is very common.