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  • Offer Profile
  • The umbrella brand Starrag unites the product ranges Berthiez, Bumotec, Dörries, Droop+Rein, Ecospeed, Heckert, Scharmann, SIP, Starrag andTTL. Headquartered in Rorschach/Switzerland, the Starrag Group operates manufacturing plants in Switzerland, Germany, France, the UK and India and has established a network of sales and services subsidiaries in the most important customer countries.
Product Portfolio

  • Our new products!

      • Bumotec 191neo

      • The new World première Bumotec 191neo machining center is now available on the market.
        A precision machining solution with 12 different faces. Tried and tested superior performance. A solution focussed on digital transformation

        Extremely stable during production with a minimum of operator intervention, the 191neo offers a formidable level of productivity.

        Its responsive tool change, the high torque of the Starrag milling spindle, and its thermal signature inherited from the original s191 model, ensure it maintains the programmed production rate and obtains a high finish quality, regardless of the material and complexity of the part to be machined.

        Equipped with "à la carte" peripherals, such as temperature-controlled high pressure, chip conveyor and bar loader, the modularity of the 191neo ensures all production requirements can be met. Coupled with the Bumotec palletiser or with a robotic, modular or custom- made automation cell, this gives you access to "24/7" type production, which is only interrupted by preventive maintenance when required.

      • NB 151

      • The best machining solution for blisks manufacturing

        No matter if it is called a «Blisk» (bladed disk) or an «IBR» (integrally bladed rotor), no matter if it is single stage or multi stage, Starrag’s dedicated machine concept of the NB series provides the best solution for efficiently machining these parts. Blisks made from Titanium, Nickel-based superalloys and the Blisks made of blade steels for stationary gas turbines triggered the development of the NB series. For all the necessary manufacturing operations Starrag provides the benchmark: Efficient roughing for Blisks machined from solid, adaptive machining for friction welded Blisks, high dynamic finishing of the airfoils in point contact. Shortest cycle times and zero scrap rate production are achievable on the Starrag NB series. The NB series is based on the very successful Starrag LX series.

      • The new STC HD

      • Pre-loaded wrapped-around hydrostatic guideways impresses with its robustness, dynamics and precision as well as maximum machine intelligence.

        These features offer our customers significant competitive advantages

        • Higher material removal rates - shorter roughing times
        • Higher acceleration and jerk rates – more dynamic finishing
        • Frictionless and no micro-vibrations as in common guides - more precise parts

      • Starrag Magazines

      • We believe that we should provide our customers with a benefit not just in terms of performance, but also in terms of communication. With the “Star” we provide our customers sufficiently good reasons why there can be only one partner for them: Starrag. Have fun discovering our solutions for your machining task.

        Starrag believes that we should provide our customers with a benefit not just in terms of performance, but also in terms of communication. With the “Starrag Star” we provide our customers sufficiently good reasons why there can be only one partner for them: Starrag. Enjoy discovering our solutions for your machining task.

    • Horizontal machining centers

        • Heckert H Series

        • The right solution for your demand

          First, select the pallet size that suits your demands. Heckert machines can be expanded as required in terms of technology and features.

          Strong and fast: Spindle characteristics are the key factor in production processes.

          That is why we offer a wide range of spindles from which you can choose the right one for your application. You benefit from our more than 100 years of experience in spindle construction.

        • Heckert X Series

        • 5-axis horizontal machining centers with a swiveling table and pallet sizes ranging from 19.7 inch (500 mm) to 39.4 inch (1,000 mm).

          Choose the right size from the Heckert X Series. The X Series covers pallet sizes from 500 to 1000 mm and can be expanded with technologies and features as needed.

          In the X Series, the fifth axis is integrated in the table. The workpiece is positioned and moved directly within the rotary table, ensuring short force paths and high structural rigidity.

          This concept shows its strengths particularly with heavy or compact components and enables complete 5-side machining in a single setup.

        • SIP 7000/7 4A and SIP 7000/7 5A

        • The horizontal SIP machining centers are living proof that ultra-precision is by no means a myth. Gearbox housings, spindle heads and two-axis turntables can be machined with significantly higher levels of precision than with conventional machining centers, making them the obvious choice for customers.

          • Unparalleled levels of long-term precision
          • A mechanical design that has proved itself for over a century
          • Genuine expertise regarding thermal factors and how to handle them

      • Vertical machining centers

          • SIP 5000/6

          • Ultra precise vertical machining center

            Ever since it was founded in 1862, the Geneva-based Société d’Instruments de Précision (SIP) has been a benchmark for precision machine tool engineering. The basic design of SIP machines can still be found today in all traditional machining centers, both for vertical and horizontal models.

            SIP 5000/6 / 5000/7

            The SIP vertical range is a must for all producers of parts with high levels of value creations. It enables ultraprecision positioning and the closest of dimensional tolerances for drilling and milled surfaces.

          • SIP 5000/7

          • Unparalleled levels of long-term precision

            Ever since it was founded in 1862, the Geneva-based Société d’Instruments de Précision (SIP) has been a benchmark for precision machine tool engineering. The basic design of SIP machines can still be found today in all traditional machining centers, both for vertical and horizontal models.

            SIP 5000/6 / 5000/7

            The SIP vertical range is a must for all producers of parts with high levels of value creations. It enables ultraprecision positioning and the closest of dimensional tolerances for drilling and milled surfaces.

             

        • 5/6 Axis machining centers

            • Heckert S Series

            • 5-axis horizontal machining centers with a swiveling spindle and pallet sizes ranging from 39.4 inch (1,000 mm) to 70.9 inch (1,800 mm).

              Choose the right size from the Heckert S Series. The S Series covers pallet sizes from 1000 to 1800 mm and can be expanded with technologies and features as needed.

              The swivel head is at the heart of every Heckert S-Series machine. It combines powerful spindle technology with full 5-axis capability, enabling efficient machining of large and heavy workpieces.

              Choose from a wide range of spindle configurations to match your application.

            • Starrag STC Series

            • High performance simultaneous 5 and 6 axis machining center

              The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multi-blades and casings with long cycle times, and provide the customer with a whole host of practical options.
              These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

               

            • Starrag S1250 HD

            • Hydrostatic bearings bring about a leap in performance in titanium machining

              The S1250 HD is predestined for simultaneous 5-axis heavy machining of titanium and Inconel parts due to its excellent static and dynamic properties.

              The user derives the greatest advantages from the use of hydrostatic guides in roughing operations. Due to the significantly higher rigidity and damping compared to roller guides, the cutting depths can be increased threefold. The roughing times are reduced accordingly.

              The new S1250 HD also benefits from the hydrostatic bearing during finishing. The increased rigidity reduces pitching of the column, which limits jerking and acceleration. The higher dynamics are noticeable in higher starting speeds, accelerations and faster five-axis movements. This ultimately also reduces the finishing times.

          • Turn-mill machining centers

              • Bumotec s191V

              • High performances machining center

                The Bumotec s191V is the combination of proven Swiss made mechanics and state-of-the-art CNC control and drive technology. With the CNC Bumotec s191V mill / turn center, precise and complex components can be produced via 5-axis machining. Thanks to its stable mechanical concept and its linear drive technology, accuracies of just a few microns can be achieved. The integration of an individually adaptable automatic workpiece change unit, allows the machine to be used for one off prototypes or to run so called «unmanned shifts» without personnel. Many different configurations are available with three to five axes of machining capacity. The thermal stabilization unit almost eliminates warm-up cycles when starting or after machining interruptions.

              • Bumotec s181

              • Mill-turn machining center from bar stock

                With more than 10 years of experience acquired on our s191 model, the benchmark on the market, Bumotec launches the new series of s181, which combines the best of Swiss made know-how and a high degree of innovation.
                With twin machining stations , a milling spindle capable to reach up to 40'000 rpm's and a high availability of tooling in the automatic tool magazine, Bumotec s181 has the capability to produce complex components from bar stock up to 32 mm diameter.
                The machine mineral casting bed, the latest CNC technology and the linear motor drives ensure uncompromised thermic stability and performances.
                Suitable for Watch, surgical instruments, medical implants and complex micro-mechanical components, the s181 is a major asset to help you to take on the actual and future industry challenges. 

              • Bumotec 191neo Series

              • High-precision multi-task production centre

                Extremely stable during production with a minimum of operator intervention, the 191neo offers a formidable level of productivity.

                Its responsive tool change, the high torque of the Starrag milling spindle, and its thermal signature inherited from the original s191 model, ensure it maintains the programmed production rate and obtains a high finish quality, regardless of the material and complexity of the part to be machined.

                Equipped with "à la carte" peripherals, such as temperature-controlled high pressure, chip conveyor and bar loader, the modularity of the 191neo ensures all production requirements can be met. Coupled with the Bumotec palletiser or with a robotic, modular or custom- made automation cell, this gives you access to "24/7" type production, which is only interrupted by preventive maintenance when required.

            • Blade and Blisk machining centers

                • NB 151

                • Shortest cycle times and zero scrap rate production are what the Starrag NB 151 stands for. The NB 151 is based on the very successful Starrag LX  series.

                  No matter if it is called a «Blisk» (bladed disk) or an «IBR» (integrally bladed rotor), no matter if it is single stage or multi stage, Starrag’s dedicated machine concept of the NB 151 provides the best solution for efficiently machining of these parts. Shortest cycle times and zero scrap rate production are what the Starrag NB 151 stands for. The NB 151 is based on the very successful Starrag LX  series.

                • LX Series

                • Turbine blade machining center

                  Starrag LX machines are designed for the optimum machining of turbine blades. All technical parameters, such as axis strokes, forces, torques and acceleration, are set according to the application requirements.

                  LX machine development is never completed; the goal is to continuously increase the customer benefits, i.e. increase productivity, increase quality or expand the application options.

              • Aerostructures maching centers - Ecospeed F -Series

                    • Ecospeed F -Series

                    • World of aluminium structures

                      Down the years, Starrag has established itself as a proven partner for the aerospace industry. In 1998 the challenge was the development of a machine tool concept to achieve the lowest cost per part. This resulted in the innovative and highly efficient Ecospeed machine series.

                      This technology partnership includes everything from customer specific engineering to application development including CAM programming, tool and fixture design and automation.

                      Since market introduction in 1999, the parallel kinematic Sprint Z3 machining head technology has been successfully adapted to a modular range of machines covering component sizes from less than 1 m up to 8 m in length. Many of the world's leading aerospace manufacturers have selected Ecospeed series machining centres for the production of a wide variety of different components.

                • Portal and Gantry machining centers

                    • Droop+Rein TFS NEO

                    • 5-axis machining center

                      Flexibility, efficiency and precision play a very important role for machine manufacturers and tool builders, especially when dealing with large components. These three requirements led to the development of the gantry machining centre TFS NEO with a fixed and movable crossbeam, whereby the customer chooses the table designs, controls and milling units suitable for them on a modular basis. The TFS NEO features a new milling unit and a modified C-axis (±400°) which, thanks to its enormous flexibility, can be used for efficient production of highly precise machine parts.

                    • Droop+Rein T/TF

                    • T and TF - Portal design

                      The versatile table moving machines designed and built by Droop+Rein have one thing in common:
                      unmatched rigidity in its power class combined with highest flexibility in size and configuration.

                      With the T/TF series, Droop+Rein offers gantry machining centres for heavy-duty machining in many sectors: applications range from tool and mould making, aircraft component manufacturing and engine manufacturing to general mechanical engineering. Based on the robust, highly accurate and powerful basic machines, the T/TF series offers an extensive system of innovative automation and expansion stages that enable the machines to be adapted flexibly to each machining task.

                    • Droop+Rein G & GF Series

                    • G and GF - Gantry design

                      For machining of largest and heaviest workpieces Droop+Rein offers a floor guided gantry machine line. Best accessibility and utilisation of floor space for largest workpieces combined with highest flexibility in size and configuration.

                      How can large, heavy-duty and bulky workpieces be processed without adversely affecting the weight and size of the machining result? The Droop+Rein G series has been specifically developed to tackle this difficult task. The gantry machines reliably prevent dynamic losses through the table and workpiece. The G series has many technical highlights to meet the requirements of complex machining tasks, such as the hydrostatic guide in all linear axes or the thermo-symmetrical design of the spool milling unit with an integrated C-axis. Milling heads can be changed automatically via a head change interface.

                    • Droop+Rein FOGS Series

                    • FOGS NEO and HD - Overhead gantry design

                      Whatever it takes - roller guided dynamic (NEO) or hydrostatic precision (HD) . The Original – invented in 1993 the Droop+Rein FOGS is the benchmark in the market of overhead gantry machines. The FOGS offers unmatched performance from high speed to heavy duty operations.

                  • Vertical turning lathes

                      • Dörries VT Series

                      • The new benchmark for vertical turning

                        The Dörries VT embodies the robust and durable features of the Dörries VCE series, but it has been innovated from the ground up and delivers the latest state-of-the-art technology.

                        It is designed for multifunctional, high-precision and flexible pre- and finish-machining.

                      • Berthiez TVU Series

                      • Berthiez TVU - Turning, boring, milling, grinding

                        The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, high-precision static and dynamic positioning as well as long-lasting reliability.

                        Advantages of the TVU vertical turning lathes are: completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Y-axis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

                      • Berthiez VT Series

                      • The new benchmark for vertical turning

                        The Berthiez VT embodies the robust and durable features of the Dörries VCE series, but it has been innovated from the ground up and delivers the latest state-of-the-art technology.

                        It is designed for multifunctional, high-precision and flexible pre- and finish-machining.

                      • Dörries VC Series

                      • Powerful and flexible

                        Double column vertical turning lathes Dörries VC are build in portal design. The portal design ensures high inherent stiffness while the cast iron construction provides good damping and thermal stability with excellent life time precision – even on heavy workpieces with up to 350 tons.

                      • Dörries VC-V Series

                      • A flexible heavyweight

                        The VC range of products includes the double column vertical turning lathe Dörries VC-V, offering the advantages of a moving table for complete processing. This type of machine features a fixed portal frame, an adjustable cross rail and a hydrostatically guided Y-axis table base.

                    • Vertical grinding machines

                          • Berthiez RVU Series

                          • Berthiez RVU - Precise grinding

                            The RVU grinding machines set new standards in high-precision machining and are especially suitable for high precision grinding applications in the bearing and aerospace industries. The range can be equipped with up to four water-cooled grinding spindles which can achieve a performance of 45 kW at 18,000 rev/min. (according to the type of grinding wheel selected)

                            The RVU facilitates a complete machining processing without interruption as optional dressing units, grinding wheel changers and workpiece measurement are available. Additional options for hard metal machining boring and workpiece measurement increase the possible applications of the machine series considerably.

                      • Transfer machines

                            • Bumotec 1000/C neo

                            • The new Bumotec 1000/Cneo horizontal transfer machine produces prismatic parts from round or profiled bar stock.

                              This new compact generation of horizontal transfer machine, with a footprint reduced by 30%, facilitates production set up and management of produced parts, while optimizing energy consumption, time cycles up to 20% through new machine ergonomy, HMI and motor generations.

                        • Faceting machines

                              • Bumotec s230 Series

                              • Faceting and diamond finishing center for dials index

                                s230 is an automatic solution for faceting and diamond finishing dials index. s230 production center allows the production of a wide variety on index in various metals. Contrasts of different visual effects are performed by the use of diamond tools or solid carbide tools. The complete solution for small and medium series for finishing index combines multiple operations on a single machine.

                                Features

                                • Optical recognition and origin definition of blanks
                                • Diamond with the revolver toolholder
                                • Machining of LuniNova pockets and micromilling
                                • Simple programming interface on Windows
                                • A variety of automation systems are available to ensure a high level of autonomy in production

                          • Automation solutions

                          • Everything from simply part storage to most complex flexible manufacturing systems – even of the largest machines. The Starrag Group makes Industry 4.0 a reality.
                            Automation solutions
                            The Starrag Group has comprehensive expertise in the systems business and has been processing complete turnkey technology solutions for many years. The range of services covers every aspect of the project, from the engineering, deliveryand assembly of all system modules including tools and jigs, to providing ultra-modern manufacturing technologies, user training sessions, production assistance and service.
                            A big plus is the possibility of interlinking various different machine designs. Complex production processes can thus be put into reality.

                            Key benefits:

                            Reduction in unit costs thanks to flexible fully-automated complete machining
                            Customized solutions for lot sizes from one-offs to large quantities
                            Production based on demand with low levels of material inventory
                            Guaranteed highly effective just-in-time production
                            Unmanned machining in a multiple shift operation
                            Reduction in production and through-put times whilst maintaining the same high levels of processing quality
                            Turnkey project solutions
                            Optimum conditions for system extension and the integration of additional machines
                            Interlinking of a variety of machine designs as well as auxiliary like CMM’s engraving or deburring stations.
                            High level of in-house expertise in the handling of major projects
                            Consistent high quality output requiring less manpower

                              • Technology Services

                              • More and more, the unique nature of our services can be seen beyond the individual machine systems. A comprehensive technology services package which can be tailored every time to meet the needs of the specific customer are of great help in ensuring that manufacturing is always geared towards the highest levels of productivity and, where necessary, adapted to take on new tasks.

                                The most important engineering services include:
                                • the products by the leading company TTL, «Adaptive Machining» technology automates the machining of complex blades, blisks, impellers, etc., previously requiring extensive hand-work
                                • the CAM software package for the efficient machining of flow parts and the simulation programme, which enables complex blade machining processes to be set out, checked and refined on-screen
                                • the Center of Production Excellence in Rorschach, where demanding machining processes for the customer can be tested and optimised technology services which enable machining strategies and technologies to be designed and further developed.
                                • close collaboration with leading technical universities and research institutes means that new findings from the world of science can be made available to customers
                                • ultra-modern equipment and clamping technologies whose priority is to ensure high levels of availability and productivity for the equipment
                                • a comprehensive range of ultra-modern tools which are constantly being further developed in combination with our machines and adapted to new challenges
                                • planning and installation of turnkey production equipment. One of the group's main strengths is the inter-linking of a variety of machine concepts which provides low unit costs and a high level of flexibility when companies wish to go in new directions

                                  • Center of Production Excellence (CPE)

                                  • In its state-of-the-art Center of Production Excellence (CPE), Starrag gives customers the opportunity to test and optimise new and demanding machining processes or to produce pilot lots or small batches. The 2,000 m2 CPE is equipped with the latest 4 and 5-axis machine centers and can machine all types of different flow faces, rotating parts and complex work pieces, including those which cannot be machined at right angles. The extensive services range from the heavy-duty machining of high-strength titanium alloys to the high-speed cutting of light metal alloys.


                                    Key benefits:

                                    • State-of-the-art technology to increase productivity
                                    • The possibility of producing pilot lots and small batches cost-effectively
                                    • The ability to accommodate seasonal peaks without investment in new machinery
                                    • Simultaneous and concurrent consultancy services
                                    • Reduced ramp-up time for machine investments

                                  • Engineering

                                  • Starrag Group companies combine their leading technology with sophisticated process services, drawing on over 30 years of experience in tailoring manufacturing solutions for companies which are leaders in their fields, in cooperation with manufacturers of clamping tools. Our comprehensive offer includes the development of complete machining strategies and clamping concepts, innovative milling cutters and the optimisation of cutting performance.

                                    We also work in close cooperation with leading research institutes, making new discoveries all the time and ensuring that solutions created for customers always include the very latest manufacturing technology.


                                    Key benefits:
                                    • Professional consultancy and optimum solutions for the most demanding manufacturing needs
                                    • Increased productivity thanks to tailor-made advice
                                    • Machines and services all from one sources
                                    • An unbeatable package of machinery, tools, software and expertise
                                    • Expert support for on-site implementation

                                  • Fixture and Clamping Technologies

                                  • The Starrag Group offers tailor-made solutions with ultra-modern fixture and clamping technology. The basis of this intelligent process technology is the experience and expertise, acquired over decades, of our highly-qualified technicians who can design concepts which exploit the full potential of mechanics, automation, hydraulics and vacuum and magnetic technology. 

                                    The result of this process is that customers can benefit from optimum availability and productivity for their equipment.
                                     

                                    Customers gain a leading edge with innovative fixture and clamping technologies, including:
                                    • Clamping fixtures for high-precision work pieces
                                    • Cost-efficient and flexible multiplecomponent clamping fixtures

                                  • FMS Flexible Manufacturing Systems

                                  • The Starrag Group companies have comprehensive expertise in the systems business and have been processing complete turnkey technology solutions for a number of years now. The range of services covers every aspect of the project, from the engineering, delivery and assembly of all system modules including tools and jigs, to the providing of ultra-modern manufacturing technologies, user training sessions, production assistance and service.

                                    A big plus is the possibility of interlinking various different machine designs. Complex production processes can thus be taken into account thanks to the variability of the machine designs.

                                    Key benefits:
                                    • Reduction in unit costs thanks to flexible fully-automated complete machining of lot sizes from one-offs to large quantities
                                    • Low levels of changes to cater to individual customer wishes and alterations in ranges
                                    • Production based on demand with low levels of material inventory
                                    • Guaranteed highly effective just-in-time production
                                    • Unmanned machining in a multiple shift operation
                                    • Reduction in production and throughput times whilst maintaining the same high levels of processing quality
                                    • Turn-key project solutions
                                    • Optimum conditions for system extension and the integration of additional machines
                                    • Interlinking of a variety of machine designs
                                    • High level of in-house expertise in the handling of major projects

                                     

                                  • Tools

                                  • Modern machine tools and ever more complex parts, made from materials that are difficult to machine, require tools with specific contours, angles and radii with good rotation characteristics and high surface qualities. To enable customers to machine at high levels of efficiency, our solid carbide milling machines are adapted to handle highspeed machining. These tools are subjected to intensive tests in our modern machine park and are constantly being further developed. We exclusively use top-quality solid carbide, and you have the possibility to select tools from our standard range or have them produced individually according to your specifications, either coated or uncoated.

                                  • Diagnostic Systems

                                  • Machine tools are complex systems that meet stringent requirements. For many of their functions, they have different components such as digital controls, powerful drives and precision guides. However, efficiency, availability and costs ultimately depend on correct operation and maintenance of the machine tool and all of its components. The diagnostic systems developed by the Starrag Group provide support in this area. They are innovative visualisation systems that provide the operator
                                    with information about the current machine and control status at the push of a button. Our diagnostic systems thus make effective planning and monitoring of all service and maintenance activities much easier. At the same time, our specially developed online remote diagnostics service ensures maximum machine availability.

                                    Key benefits:

                                    • Reduced costs throughout production
                                    • Reliable real time analysis thanks to direct access to machine documentation
                                    • Short service response times with immediate fault diagnosis and resolution
                                    • Prompt notification of alarms by e-mail or text message
                                    • Reliable machine data evaluation by odometer

                                • Integrated Production System

                                • Industrie 4.0” and the Starrag Integrated Production System (IPS)

                                  The internally developed IPS from Starrag offers customers a modular system of solutions tailored to their needs within the context of “Industrie 4.0”.   

                                  Customers receive networked manufacturing solutions that are completely tailored to their needs using customer-specific modular systems, living up to the claim "Engineering precisely what you value". The impressive results include increased profitability, improved safety and higher growth.

                                  But what exactly does “Industrie 4.0” mean? We have moved through Industry 1.0 (mechanisation), 2.0 (mass production) and 3.0 (automation), and we are now on our way to “Industrie 4.0”. This new stage of development will shape the future of industry like never before. Ultimately, it is about forming an integral link throughout the entire value chain, from developing initial ideas right up to final recycling, including the customer services that are connected to each stage of this process.

                                    • Cell Controler

                                    • The FMS solutions from Starrag provide users with a production system from a single source that is customised, offers process reliability and – not least because of its dependability – is profitable.


                                      A cell controller developed by Starrag serves as a core element that monitors all processes. The cell controller controls the entire process – from the automatic loading and storage of the raw material to the unloading of the finished components, depending on requirements. The controller manages all data and resources such as tools, pallets, fixtures, etc. The orders are automated by the cell controller, accepted by the primary ERP system and reported as complete once the process is finished.

                                      The cell controller guarantees digital transparency in the factory through measures such as visualisation of the plant status because the cell controller centrally manages all of the FMS information, which it forwards on as required via standard interfaces to primary computer systems or to control rooms and display overviews.

                                    • Internet of Things

                                    • Starrag is working together with other key players on solutions that use the IoT.

                                      Rapid development in the field of cloud-based data storage offers great future potential for the analysis and optimisation of machines and processes, thus paving the way for even greater availability and productivity.

                                    • Machine Qualification System

                                    • The MQS combines the most important components for status monitoring and diagnostics on machines. Fingerprint: Starrag has developed a process that can help with measuring the actual status of all feed drives in a machine, which enables the amount of wear to be ascertained.

                                      Maintenance: The maintenance module offers a compact overview of the current maintenance status of a particular machine and thus indicates the maintenance work required at an early stage.

                                      Integrated sensors: When it comes to complex and highly productive machine tools, sensor-supported monitoring of all media (e.g. coolant and lubricant, hydraulics, thermal stabilisation of the machine) is an important task.

                                    • Efficiency Control

                                    • Starrag machines are equipped with methods for using energy efficiently. These methods are combined in a comprehensive concept for each machine.

                                      Energy-saving measures such as minimising friction by using high-quality bearing systems or FEM-optimised reduction of moving masses. In addition, modern energy-saving electronic components with low heat dissipation are being used, thus further increasing the lifetime of machines. Methods such as recovering energy to feed it back to the mains when motors are braked and dynamic reactive power compensation across an entire machine are also being implemented to reduce operating costs. Electrical and pneumatic energy consumption are recorded and users can use the information to tackle internal corporate energy management.
                                      In addition to shutting down the entire machine at the end of the machining cycle, it is also possible to configure the machine to restart independently so that it warms up before production begins.

                                    • Process Quality Control

                                    • The Starrag PQS system supports users when it comes to recognising and avoiding process instabilities via intelligent evaluations on the integrated sensors.

                                      Damage to the machine spindle must be avoided effectively. A system for automatic recognition of chatter vibrations has been developed to support the user with this task. This "chatter monitor" indicates the process status to the user using simple colour signals and warns against exceeding the process limits.

                                      The electronics identify tool imbalances, the absolute vibration level of the spindles and process instabilities. This entire process depends on close interaction with the monitoring camera and the data from the CNC.

                                    • Human Machine Interface

                                    • The HMI is the interface between a human and a machine.

                                      In the past, usage in the consumer sector has developed rapidly in relation to smartphones and tablets, but until now machine tools have conventionally been operated via keys and command prompts. The main objective when developing the Starrag HMI was to transfer the modern-day possibilities of mobile end devices in terms of ergonomics, interactivity and flexibility to a production scenario.

                                      By adapting state-of-the-art user prompts from contemporary smartphone programs, the safety of your manufacturing process can be increased because faults caused by incorrect operation are eliminated.

                                    • Machine Protection System

                                    • By using the Starrag MPS, you are protecting yourself and your machine from human errors.

                                      Whether you need to launch new NC programs, adapt a tool or manually operate a machine, the Starrag MPS reliably protects against collisions of all types.

                                      The collision guard works with 3D models of the machine, the workpiece and the tools, and compares their position in the room in real time. If the control system detects an impending collision, the danger is represented as a 3D visualisation on the HMI (Human Machine Interface) and the machine prompts the operator to make a correction.