A design that results in higher production performance: The lathes in the VL series are space-saving vertical turning machines with integrated automation.
With the new VM 9 vertical turning center, EMAG has introduced a platform that covers a broad spectrum of applications thanks to the combined turning, milling and drilling technologies and intelligent machine design. The highly accessible machining area and workpiece spindle fitted at the bottom ensure short tooling times and maximum flexibility in the production of large components.
As workpieces become more complex and precise, batch sizes are becoming smaller and throughput times shorter. EMAG’s answer to these demands is to use the high-performance, multifunctional machines of the VLC series to produce components in a single set-up through technology integration.
In 1992 EMAG was the first manufacturer to build a vertical turning machine with an inverted work spindle that traveled the main axes. EMAG continues to turn traditional manufacturing processes on their head! Every machine in the VSC series is a production cell where the pick-up spindle loads the machine itself.
The powerful and compact multi-spindle vertical pick-up turning machines from EMAG are predominantly used in medium and large batch production of precise components and are known for their high output rates.
Fast processes are required for machining large quantities of shafts. Both the machining process and the loading and unloading processes must be completed extremely quickly. The VT 2-4 and VT 4-4 machines guarantee the maximum performance you require.
Shaft machining in mid-sized to large-scale production creates special challenges for the machine
design. Short idle times, flexible automation systems for workpiece families and implementing the
ideal manufacturing technology are the main criteria for ensuring efficient production processes.
With the VTC series, EMAG supplies machines specifically designed to meet these requirements.
Vertical turning and grinding centers combine the advantages of hard turning with those of grinding on a single machine, in a single set-up.
All-around solution for shafts: The VTC 100 GT turning and grinding machine ensures fast combined hard turning and grinding processes. All turning operations are performed with the tool turret, and grinding follows at the second station. The VTC 315 DS is the model for machining demanding shaft-type workpieces.
Universal Cylindrical Grinding with EMAG Weiss Grinders
Kopp of the EMAG Group offers machines tailored to the grinding of cams and camshafts. Multiple operations, including internal and external machining as well as grinding for single-part and batch production.
The production of small chucked components often involves very large quantities. In particular, gearbox wheels, planetary gears, sprocket wheels and flange parts are required in millions of units for passenger cars. EMAG vertical grinders have been specially developed for the productive and high precision manufacturing of these components.
The HG series is a machine platform for the external cylindrical grinding of precision shaft components.
The VTC DS series handles challenging machining of shaft components.
Machining Centers & Milling Machines HCM 110
EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency gear production. EMAG has the right solutions for gear production: cutting-edge gear hobbing technology and the complimentary machines for chamfering and deburring.
Horizontal Gear Hobbing Machines HLC 150 H
Horizontal Gear Hobbing Machines CLC 260 H / CLC 500 H
Vertical Gear Hobbing Machines CLC Series
Faster than shaping, more flexible than hobbing and broaching - against this background, power skiving is developing into a highly effective alternative for gear production. With skiving technology, both internal and external gears can be produced. Here, power skiving is about 50 percent faster than shaping and also more flexible than gear hobbing. In addition, hobbing requires a relatively long runout on the component, which can be significantly shorter with power skiving. In any case, the end result is high gear quality.
Skiving Machines VSC 400 PS
Thanks to an innovative modular system, this series is extremely flexible and can be easily configured for any machining task involving gear wheels and shafts. It includes a number of different options such as an electronic inclined guideway for shaping gears with an angle of inclination, shuttle shaping, shaping of keyways and the introduction of crowning/tapering via the CNC controller.
Gear Shaping Machines CLC SZ Series
Gear manufactures know well that in gear shaving the whole process need to be carefully controlled: machines, Cycles, tools, fixtures, automation, etc. With our shaving machine, developed by the experts of EMAG SU, we can significantly improve the performance and quality of your shaving process.
Grinding machines for gear cutting tools GS 400
Gear Shaving Machines RASO 200
Gear Shaving Machines RASO 400
EMAG SU offers a range of gear grinding machines for the machining of gears and shafts for small series to large series production. The focus is on customer-oriented solutions for every application.
Gear Profile Grinding Machines G 375 H
Gear Profile Grinding Machines G 500 H
Gear Profile Grinding Machines GP 500 H
Gear Profile Grinding Machines GR 250
Gear Profile Grinding Machines GR 500 H
Gear Profile Grinding Machines GRX 500 H
Gear Profile Grinding Machines GW 3600 H
Grinding machines for gear cutting tools GS 400
Grinding machines for gear cutting tools HRG 350
In addition to high-quality gear-cutting technology, EMAG also produces matching chamfering and deburring machines.
Chamfering and Deburring Machines SCT 3
Tube sleeve machining centers USC 21
Coupling sleeve machining centers USC 27
Coupling sleeve machining centers VLC 800 CM
Coupling sleeve machining centers VSC 400 CM / VSC 400 DUO CM
Coupling sleeve machining centers VSC 500 CM
Laser-Welding Machines ELC 1200 V
Laser-Welding Machines ELC 6
Laser-Welding Machines ELC 600
ECM / PECM Machines PI 800
ECM / PECM Machines PS - Premium Standard