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Engineering Kompetenz is a promise
Gain more insights into the topic through our whitepapers. What are the current trends and challenges, what is important for the future, and what can you do about it today. We have created the following whitepapers for you with our Engineering Kompetenz:
Lightweight construction materials offer virtually endless potential: From automotive construction to general mechanical engineering through to the aerospace sector. They save weight, fuel and energy. As versatile as these lightweight materials are, machining them can be a very complex task. That makes it all the more important to have a partner at your side on whom you can count for any challenge
Partnership in lightweight construction machining has a name – Walter FMT
With Walter FMT, we are expanding our expertise in machining lightweight construction materials made from aluminium with a range of tailor-made tools and services – reliable, customer-oriented and competent.
We develop special side and face mills for our customers, with diameters of over 2 metres. The uniqueness of the machining task is matched by the uniqueness of the special tool. For example, the degree of accuracy required for the profiles of the turbine blades and turbine shafts used in steam turbines is extremely high. We will provide you with insert finishing end mills for finishing blade roots and attachment grooves in turbine shafts: with these mills, you will be able to achieve a degree of profile accuracy of +/- 0.01 mm. The Walter Prototyp ConeFit™ system is one of the most successful modular tooling systems for milling.
We would like to give our customers an advantage in day-to-day competition: to do this, we opt for solutions such as specific combination tools for turning, which improve both quality and cost-effectiveness. In addition, tailored machining processes and combination tools with multiple cutting edges save on tool changing and minimise chip to chip time.
As a user, this means that, as a result of optimally adapted processes and tools, you reduce unit costs, decrease processing time and, because of the saving on tool spaces you now have on your turning centre, you can insert complementary tools.The key is the holistic approach to development.
The new generation of cutting tool materials from Walter has arrived and has begun redefining peak performance in machining. With unparalleled innovation and superior technology: Having mastered milling and holemaking, Tiger·tec® Gold is now also conquering turning.
The key to this is the holistic approach to development, combined with cost-efficiency, process reliability and productivity. Tiger·tec® Gold puts all of these aspects into practice at the highest level and in every machining operation, be it milling, holemaking or turning. As strong as ever. More flexible than ever before.
Every steel machining operation poses some challenges. So it's a good thing that Tiger·tec® Gold can handle almost any challenge involved in turning.
The secret is the specialised design of the individual grades. Whether the priority is high wear resistance for continuous cutting, or difficult conditions resulting in a high number of cutting interruptions meaning that maximum toughness is key, the right grade makes all the difference. Not to mention a technology that sets standards in steel machining across the industry: Tiger·tec® Gold.
Superior technology that revolutionises turning
"Outstanding wear resistance meets maximum toughness" is the principle behind Tiger·tec® Gold for holemaking. The indexable inserts are in a class of their own – especially under difficult conditions and when machining materials that have difficult cutting properties.
The secret is the specialised design of the individual grades. Whether the priority is high wear resistance for continuous cutting, or difficult conditions resulting in a high number of cutting interruptions meaning that maximum toughness is key, the right grade makes all the difference. Not to mention a technology that sets standards in steel machining across the industry: Tiger·tec® Gold.
The key advantages at a glance:
Customers seeking to optimise their production must not only improve their productivity, but also guarantee continuous process reliability. Minimal wear, maximum tool life and reliable processes, even under the toughest conditions – this is exactly what Tiger·tec® Gold represents.
The superior properties of Tiger·tec® Gold indexable inserts for milling applications are the result of their layered structure: An extremely tough, wear-resistant TiAIN layer with high aluminium content, an intricate TiN layer for optimum layer bonding, and the eye-catching, gold-coloured top layer. It protects the substrate against abrasion, thermal cracks, plastic deformation and oxidation, while enabling outstanding wear detection.
Impressive performance, winning solution
Maximum precision, exceptional surface quality, high process reliability and cost-efficiency: With its end milling cutters and milling tools, Walter offers you a wide range of tools you can use to complete virtually any milling task efficiently and reliably. Without compromising and in the required high quality. When milling in general mechanical engineering and in mould and die making, as well as in the automotive, energy and aerospace industries.
Go for better, go for Gold.
No matter whether you're using end milling cutters made from solid carbide, high-speed steel (HSS) or application-oriented indexable inserts: With milling cutters from premium manufacturer Walter, you can combine high productivity and exceptional work results when face and shoulder milling, slot milling and copy milling. This is not only due to our long-standing experience in developing and producing solid carbide milling cutters and indexable insert milling tools, but also to the combined expertise of our highly qualified employees, which is continuously reflected in innovative new milling tools.
Solid carbide milling tools are the number one choice when it comes to meeting stringent requirements for quality and dimensional accuracy. Their extraordinary hardness and toughness give them their high stability and enable precise machining. Their high efficiency and cost-efficiency save time and money, making them indispensable tools for the metal industry.
Solid carbide milling cutters are durable and can be reground and reconditioned multiple times, including their coating, to further extend their service life. As a result, users not only benefit from ultimate precision and productivity, but also from fewer tool changes and reduced storage requirements.
Walter is your preferred partner for milling tools, offering solutions that provide added value beyond machining, both technically and economically. With years of engineering expertise, we deliver the best solutions for any machining challenge. Our milling tools ensure high process reliability and performance, benefiting your entire production line.
Featuring durable indexable inserts made from high wear-resistant materials such as carbide and ceramic, our cutters are efficient, versatile, and adaptable to various materials and requirements.
Long tool life, reliable chip removal and short machining times are what matters when turning. With our complete range of precision turning tools and indexable inserts for ISO turning, we can tackle any challenge. Whether you're working with ISO P, ISO M, ISO K or ISO S materials, regardless of whether it's a turning toolholder, boring bar or indexable insert, and whether the cutting tool material is solid carbide, PCD, CBN or ceramic: We analyse your entire machining process and optimise all of the steps involved. So you can benefit from a higher machining volume and improved cost-efficiency!
With our standard indexable inserts and Tiger·tec® Silver high-tech cutting tool materials of CVD and PVD quality, you can increase your productivity by up to 100%.
You can find our entire product range in the Walter General Catalogue.
Whether grooving holders and grooving systems for radial grooving, parting off, axial grooving and internal grooving, indexable inserts with new parting-off or grooving-turning geometries or customised cutting materials and coatings, etc., Walter's comprehensive range of parting-off tools enables you to achieve top performance. The comprehensive Walter parting off tool programme enables you to achieve top performance!
Particularly outstanding: The Tiger∙tec® Silver grooving inserts with PVD aluminium oxide coating for stainless steels, steel materials and difficult-to-machine materials.
As with all turning operations with Walter, you can also rely on the perfect dimensional accuracy and cost-effectiveness of our tools for grooving, parting off and recess turning. You can find our complete product range in the Walter general catalogue.
With our two competence brands Walter and Walter Titex, we offer solid drilling tools for hole diameters from 0.05 to 100 mm. Users can choose between versions with indexable insert or drill insert, as well as twist drills made from solid carbide or HSS.
With the Xtra▪tec® series drills, Walter is boosting customers' productivity. The Xtra▪tec® insert drill with two four-edge indexable inserts is perfect for drilling from solid or spot drilling on inclined or convex surfaces. The Xtra▪tec® point drill impresses when drilling up to 10 x Dc in ISO material groups P, M, K, N, S due to optimum cutting data.
Users regard solid carbide drilling and reaming tools from Walter Titex as extremely precise, high-performance and cost-efficient when machining steel and cast iron workpieces and when drilling into stainless materials and materials with difficult cutting properties. The XD technology represents maximum cost-efficiency when deep-hole drilling up to 70 x Dc. Here, you can see an extract from our product portfolio. If you would like an overview of our complete range, please refer to our General Catalogue.
Our tools and indexable inserts for boring can be used to machine all standard materials. The Walter BoringMedium and Walter BoringMAXI B3220 boring tools are set apart by their incredibly easy handling, wide application range and extremely low tolerances when boring large and small diameters (Dc 20 to 640 mm).
Here, you can see an extract from our product portfolio. If you would like an overview of our complete range, please refer to our General Catalogue.
Walter provides pad-guided reaming tools and reaming tools with multiple cutting edges for drilled holes of the very highest quality. For reaming operations, Walter offers solid carbide or HSS tools with multiple cutting edges, as well as various versions of pad-guided reaming tools with exchangeable cutting edges.
Facts and advantages:Here, you can see an extract from our product portfolio. If you would like an overview of our complete range, please refer to our General Catalogue.
Whether it's tapping, thread forming, thread milling or thread turning – as an experienced and innovative manufacturer of precision and machining tools, Walter has developed the best cost-efficient solutions for all standard thread production processes. No matter whether it's for internal threads for through holes and blind holes, or for external threads – the high quality of the tools helps ensure extremely high productivity, process reliability and cost-efficiency in all applications.
Tapping is one of the most frequently used methods for producing internal threads. It's therefore not surprising that incredibly sophisticated threading tools made from high-performance cutting tool materials (HSS-E, HSS-PM, solid carbide) are available for tapping. High-quality coatings tailored to the material to be machined help to achieve production goals such as dimensional stability, short machining times, long tool life and outstanding results when drilling threads. For instance, our solid carbide taps also meet the high requirements for series production of all thread types in the automotive industry.
As a global manufacturer of precision machining tools for milling, turning, drilling and threading, Walter also offers you a wide range of high-quality tool adaptors. Whether you need axial or radial adaptors, stationary or rotating, whether they have a steep taper (SK) or hollow shank taper (HSK), peripheral cooling or internal coolant, or whether they are for shank tools or tools with indexable inserts: Application-oriented tool adaptors and clamping units from Walter give you the option to individually tailor machining tools to your specific machine environment and machining situation. This way, you can complete tasks in various different metalworking sectors extremely efficiently, reliably and with maximum precision. No matter whether you're using basic machine tools or state-of-the-art CNC machining centres.
To enable you to complete your machining tasks as efficiently as possible, our tools can be tailored to the specific machining situation. For users who want to meet all the requirements of a modern production process, Walter offers multiple modular clamping systems with Walter Capto™, ScrewFit and ConeFit.
Whether it's monoblock adaptors with hollow shank taper (HSK), steep taper adaptors in accordance with MAS-BT or DIN 69871, or VDI parting blade clamping units, Walter offers you the ideal adaptor for every tool and every machine spindle. All of Walter's adaptors have a balanced design as is standard nowadays, which ensures ultimate precision and ideal conditions for use both at the taper and the tool adaptor.
All Walter, Walter Prototyp and Walter Titex precision tools can be combined with our adaptors to create ultra-precise complete tools.
To be able to complete machining tasks efficiently, it must be possible to tailor machining tools to the specific machining situation: Different machines and spindle types, specific projection lengths and interference contours are just a factors which call for a modular tool design. Walter is one of the technical pioneers in the field of modular tooling systems.
Whether it's Walter Capto™, ScrewFit, ConeFit or NCT, Walter offers not just one but several modular clamping systems. For users who want to meet all the requirements of a modern production process.