HERMLE is all about milling and achieving outstanding results.
This is clearly demonstrated by the slogan "milling at its best". It stands for high-performance, highly innovative machining centres which have risen to a leading position nationally and internationally. It stands for a far-reaching and closely meshed sales and service network and for a worldwide presence.
Globally there are more than 27000 machines in use, mainly at suppliers of medical technology, in the optical industry, in aviation, in the automotive industry and in motor sport.
HERMLE produces small to medium-sized three to five-axis milling centres for a wide range of applications.
Even machines for applications with increased demands on precision or machining volumes are manufactured. The different machine models are available with magazine extensions and a pallet changer. Furthermore, various handling systems are offered directly from the manufacturer.
This is where the unique adaptation concept of the RS 1 comes into its own: with an installation area of just 12 m², the robot system always offers free access to the machine, regardless of whether one or two machining centres are docked – and with up to three rack storage modules that can be integrated.
The integrated touch panel reduces buttons to the ones most needed, forming the basis for the greatest possible reduction to the essential. This concept is also evident in the easy-to-operate scanner for the simplest order recording imaginable.
Machine and robot system merge into one compact unit
Maximum efficiency combined with a installation area: The C 12is the most compact HERMLE machining centre in the High-Performance-Line. Designed for machining cubic parts up to 100 kg in weight, the
C 12 works in the most diverse applications compactly, precisely and dynamically. As the following application areas show, the right RPM rating is available for practically any application.
The especially compact and space-saving C 12 machining centre meets the ever increasing demands placed on speed and precision thanks to the corresponding HERMLE setups. It goes without saying that there are also many options available for more complex situations.
The especially compact and space-saving C 12 machining centre meets the ever increasing demands placed on speed and precision thanks to the corresponding HERMLE setups. It goes without saying that there are also many options available for more complex situations.
As the C 12’s bigger brother, the C 22 High-Performance-Line machining centre has the same collision circle with longer traverse paths and larger component dimensions – and that means a huge degree of flexibility.. The C 22 impresses with a large number of features. This predestines the C 22 for an especially wide range of applications, as the following examples show.
Short process cycles, quick workflows and the highest possible machine dynamics:: The flexible C 22 machining centre is ideal for machining high-value parts with excellent accuracy and small tolerances. As with most HERMLE machining centres, the height-adjustable control panel can be altered to suit the operator’s working height.
The C 32 machining centre can machine workpieces weighing up to 1000 kg in five axes simultaneously. The machining centre can even deal with difficult-to-machine materials in record time and perfect precision – even fully automated and always with unbeatable operating comfort! The scope of usage for the C 32 is very wide.
The C 32 machining centre uses two axes in the workpiece and three axes in the tool. Dynamic positioning, short non-productive periods and secure holding in the desired machining position all go without saying. As does the very large working area in relation to the installation space.
The C 42 machining centre from the High-Performance-Line makes for an effective entry into MT technology – and it becomes a high-performance milling and turning centre. This includes various applications in the tool and mould making, medical, aerospace, motorsport, racing machine sectors and other industries: TheC 42/ C C 42 U MT machining centre is at home in every area.
As a milling/turning centre, the C 42 / C 42 U MT responds to demands for highest precision and very small tolerances through its workpiece-dimension-optimized traverse paths and thought-through 5-axis usage.
The C 52 machining centre is a flexible multitalent with an especially large working area on a very small installation area. With the C 52, workpieces weighing up to 2000 kg can be machined in 5 axes simultaneously – with unbeatable precision and accuracy. The C 52 sets new standards: These standards are particularly valued in demanding applications, for instance in the medical, aerospace and automotive industries. In short: wherever the highest precision and maximum efficiency are required.
Ample dimensions, high-performance spindle drives and many useful innovations for practical work turn the C 52 / C 52 U MT machining centre into a top performer.
‘State-of-the-art’ CNC machining – this is what the C 62 / C 62 U MT stands for as HERMLE’s High-Performance-Line flagship at the top of the entire product range. The highly dynamic machining centre represents ultimately consistent design for efficient machining of CNC milled parts and CNC turned parts. The application clips show the details of how this works in practice.
Numerous features ensure high-precision and cost-effective work on workpieces up to 2500 kg in weight. Various optional extras simply add to the capabilities for innovative advanced machining. As with all HERMLE machining centres, the C 62 / C 62 U MT offers various workpiece loading options to guarantee optimum operation.
Within the model range, the C 250 can be seen as the entry-level model for 5-axis milling – and for the HERMLE Performance-Line. Thanks to the wide-reaching swivelling range of the workpieces in the working area, the exploitation of the full traverse range and the large collision circle between the table sections, the C 250 has the largest working area in relation to the installation area. And it is constructed for everyday use: The application video shows the HERMLE C 250 U in the 5-axis version machining a Rockerbox in Toolox33 for vehicle technology.
Maximum precision thanks to the HERMLE swivelling rotary table concept. The machining table has a large worm drive. On the A axis you can directly access the gearwheel on the table housing.
The C 400 is a dynamic and economical machining centre designed for 5-axis / 5-side machining. This is where HERMLE’s well-known core competence in 5-axis technology comes into its own. The mineral cast machine bed provides for the C 400'sstable, vibration-free machining. You will find some application examples below from the areas of toolmaking and mould construction as well as machine construction.
Many features combine to make for economical 5-axis / 5-side machining. The C 400 machining centre is intended for high performance, large-scale machining of workpieces to high accuracy and surface quality. The C 400 features a large working area with a small installation area and can be ergonomically adapted to every machine operator - thus ensuring optimum ease of use.
From machine construction to precision mechanics, from medical engineering to energy production, from the aerospace and automotive industry to tool and mould construction and the general subcontractor industry: The C 650 is ideal for a vast array of milling operations. Seeing as the new machining centre was launched in 2017, there are as yet no examples of practical applications. Be the first! Use the button below to access examples of good practice with other HERMLE machining centres.
As the youngest member of the HERMLE Performance-Line, the C 650 sets new standards in terms of the traverse path and load performance. Furthermore, the machining centre manages to integrate the entire spectrum of features that have proved hugely popular with users of the smaller C 250 and C 400 models. The top speed of the linear rapid traverses is 35 m/min.
HERMLE has been taking the subject of automation for its machining centres and milling machines seriously for many years now. The beginnings were modest, with simple automation and handling solutions, but as early as the mid nineteen-nineties a specially founded subsidiary HLS HERMLE Systemtechnik GmbH took over the operations.
Whether the problem involves pallet changers, pallet storage, additional magazines, handling systems, robot systems or complex turnkey projects, we provide you with optimal solutions for automating HERMLE products – everything from a single supplier, including servicing.
Why automation? Mankind has alway been very inventive when it comes to making work easier, avoiding hard and monotonous work and improving productivity. Now the main aims are to increase production times and decrease idle times and downtimes.
The better this can be achieved, the lower the machine-hour rate and the lower the personnel costs, meaning altogether lower capital commitment. Especially in times of staff shortages in the high-qualification areas, automation provides an alternative to manned triple-shift operations.
Crème de la crème of HERMLE's automation solutions are its robot systems.
Designed for individual requirements and extremely flexible – for pallet handling or changing workpieces from dies and/or directly.
Gripper change from single to double gripper for even more flexibility.
Wide range of magazine configurations to suit individual customer requirements.
The robot systems, which can be adapted to all HERMLE machining centres,
are divided into different designs.
From the RS 05-2 robot system for small pallets and components to the RS 3 system with a transport capacity of up to 420 kg.
The thermal injection technique that HERMLE has been establishing over more than 10 years of intensive research and development is the only one of its kind on the market, and it opens up completely new dimensions in the field of additive manufacturing. The technique unites the ideas of additive production and better milling, for especially the combination of material augmentation and metal cutting in a single machine creates undreamt-of possibilities for manufacturing even large-sized metal components. From the integration of efficient cooling ducts to sophisticated material combinations – find out about the exceptional features of this new additive production technique for yourself.
HERMLE’s additive manufacturing technology: as fascinating as it is ingenious.
Get detailed information about the way it works and the range of new possibilities that it opens up.
Perhaps just right for your application?
The MPA material application unit is integrated into a HERMLE 5-axis machining center of type C-40. The combination of MPA material application and milling in just one machine results in a hybrid additive manufacturing process. The machine's workspace allows for part dimensions exceeding 500mm in diameter.
Layer-based alternating material growth
MPA technology is generally designed to grow material on geometrically accessible planes of a component. If additional materials are to be integrated or embedded, the materials are applied in layers as far as the relevant contours of the other material components are accessible for machining. The contour accuracy of the components depends on the milling method and can be adapted to individual requirements. Now we start the application of the respective other material onto the prepared component contours and subsequently mill it into shape. With this alternating scheme, massive components made of two or more materials can be created.
Filling material for channels and cavities
A special filling material allows for the creation of inner hollow areas, channels and undercut contours. This material is water soluble and flushed out at the end of the manufacturing process to expose the inner geometry. Subsequent heat treatment optimizes the component's microstructure and ensures the component has the desired hardness.
The part shown in the upper left image was created for demonstrational purposes. It contains a 3.4m long channel (18x18mm) serving as a marble run as well as an embedded copper component which, by milled out openings, shows HERMLE's company logo.
Part dimensions: 520 x 520 x 140 mm, total weight approx. 270kg, of which about 40kg where applied with MPA technology.
The image sequence illustrates the main steps of the manufacturing process:
We provide comprehensive advice on milling, programming and handling of our products. This is the core competence of HERMLE application technicians,
who are experts in machining processes and who are quick to assist and advise you and provide specialist theoretical and practical support.
Innovativ
In our training centres, we feature individual milling demonstrations on innovative milling machines and machining centre.
Comprehensive
Comprehensive advice on milling, programming and handling of our products
Professional
We guarantee professional support concerning tooling, clamping fixtures, mounting devices, data transmission and CAD/CAM.
Ergonomics, compact dimensions, workshop suitability, precision,
reliability, durability. These are not empty promises for us. Every one of
our machines is distinguished by precisely these properties. Even now, after
many years of production. Machining centers and automation solutions from a
single source with high system expertise during planning, installation and
maintenance:
Long-lasting technology and a broad range of sectors provide the basis for
this. Universal automation, impressive accuracy and exemplary energy
efficiency are further HERMLE machining center constants! Experience the
numerous functions and possibilities offered by HERMLE machining centers for
yourself, from control units through to information diversity.
Comprehensive fluid technology, diverse coolant equipment and optimized swarf management machining centres from HERMLE impress thanks to their intelligent details.