Our labeling systems will automatically label your products and packagings of all kinds. Weber Marking Systems manufactures efficient labelers to meet the most stringent demands of logistics and industry. We also develop customised solutions for specific print-apply applications. Please contact us for personal consultation!
A label applicator is a type of labeling system that applies pre-printed labels to products or packaging – fast and accurately. Our various label dispensers are the solution to virtually any industry and logistics application. The label applicators can be adapted to suit the demands of the customer, thanks to our cutting-edge modular system made in Germany. Contact us for a free expert consultation!
Alpha-Labelers work quick, reliable and without any difficulty. The system is characterized by a simple handling and an enhanced scope of operation.
The operation concept is consistently modular designed. Changing the label size via calibration function is as easy within a few seconds possible as changing the label roll. Furthermore calibrated sets of parameter can be memorized and remain also in case of an interface change. Generally there are three different types of interface. A simple and uncomplicated operation via simply designed panel. Enhanced operation field and full parameter access via display. Professional mode without display or panel controlled via USB and parametered. The cabinet indicates consciously similarities to Alpha V40. This ensures a simple exchangeability.
More power, higher speeds, easier operation: Our label dispenser Alpha HSM offers more than just excellent performance. Almost like a chameleon, it perfectly adapts to its environments thanks to its unique modular design. It applies pre-printed labels to products and packaging in high speed. High performance servomotors offer very high accuracy in automatic labeling.
All main components and functions can be customized to meet your specific demands. Thanks to their own drives and special adapters, for example, the label feeders and unwinders can be mounted location-idenpendently, while the basic module with the dispensing unit is integrated directly into the production line. In addition, different basic modules and dispensing tongues can also be selected. This creates maximum flexibility in the integration in confined spaces. Plus: With its special housing, Alpha HSM achieves IP65 protection and does not need to be covered when used in damp and dusty environments or during wet-cleaning.
Depending on the system, labels with widths of 10 mm to 320 mm can be dispensed and label rolls with a diameter of up to 500 mm can be processed. Labeling speeds of up to 150 meters per minute or clocking frequencies of up to 2,000 labels per minute can be achieved.
Both the input and the storage of different labeling parameters as well as functions and the calibration of the sensors can be stored in the Alpha HSM. The system can be controlled with the aid of various PLC modules. A web-based control is also possible.
The new Alpha Quadro label dispenser offers you totally new possibilities in the field of labelling products and packaging. This system’s special feature: several different label rolls can be processed simultaneously. The Alpha Quadro guarantees high labeling performance and application accuracy, combined with high processing speeds at production and conveyor lines.
An innovation addressing the growing market demands for labelling of a multitude of different products. Diverse product shapes can be labeled in the most confined of spaces – from rectangular to round. Up to four different labels may be kept ready for automatic application to passing products, in arbitrary sequence and combination. The special belt applicator enables compensation for tolerances in product position. Integrated detection of the height of different products allow labels always to be applied at a specific position relative to the size of the product. The Alpha Quadro can also be fitted with well-known standard applicators such as blow or tamp-blow units.
A core requirement of the European Directive 2011/62/EU that will come into force by 2016 is to equip the outer packaging of medicals with a tamper evident feature. Which should ensure the customer that he is the first opening the package.
Demands form different markets worldwide are showing the need for combined and integrated solutions to cover latest developments in industrial production and supply chain.
Counterfeiting is the illegal production and sale of goods, including packaging, bearing without authorization a trademark which is identical to a validly registered trademark or which cannot be distinguished from such a trademark.
Weber’s unique scope of supply are turn-key soloutions including, but not limited to:
A Track and Trace system is a mass serialization solution for pharmaceutical, cosmetics and food companies that prints a unique identifying code onto each product. By this, each individual product could be tracked throughout the whole supply chain, from production to the end consumer, and helps manufacturers significantly reduce counterfeiting by ensuring products can be easily identified.
Weber Marking Systems combines Tamper evident (first opening verification) PLUS traceability or serialisation PLUS anti counterfeiting protection.
The laser labelling solution comprises an Alpha label dispenser and a Solaris CO2 laser. The Alpha-Laser writes variable additional information such as best before dates, graphics or logistics data on pre-printed labels immediately before application.
The compact Alpha-Laser labels reliably and cost-effectively especially where large batches are processed and must be traced. This technology is ideally suited especially for harsh environments since the laser, as the printing unit, is considered virtually non-wearing compared to conventional printing methods.
The laser has a significantly longer service life by comparison and guarantees significantly higher availability, with no consumables or pressure bars. It ensures uninterrupted production. The laser writes all information – also batch and lot numbers – on any part of the labels, with or across the direction of travel. The laser can write in black on laser-activable labels with a special finishing coat. No decomposition products are created and the labels are not damaged. The print is smear- and scratch-resistant.
The advantages of the Alpha-Laser in a nutshell:
The Alpha TIJ comprises a label dispenser of the proven and renowned Alpha series and a thermal inkjet printer. With the Alpha TIJ variable information is printed without physical contact onto possibly pre-printed labels immediately before dispensing. No labels are wasted/lost when print data changes and previous data are automatically excluded when the product changes. Using the cartridge ink technology, labels with up to 50 mm high symbols and a resolution of up to 600 dpi can be printed neatly and quickly. Data transmission to the print heads is 1:1. Real time printing without batch processing is also possible. A wide variety of quick drying inks and colors is available for a wide range of applications on diverse surfaces.
Look forward to better print results and increased uptime! Our industrial inkjet printers distinguish themselves from other labeling systems through exceptionally high efficiency and innovative features. With our wide range of printing systems and technologies, Markoprint coding solutions meet every system environment and customer requirement. Whether large or small fonts, high-speed applications in pharmaceutical or automotive industries, rough industrial environments, we offer the right system for every application. The best materials, the most innovative ideas, this is Quality made in Germany. Our developments result in first-class, highly complex solutions that are still extremely easy to use. Aluminium is our preferred product material, preferably made of one piece. A guarantor for durability, sustainability and your success!
Our Markoprint Integra One inkjet printer was specifically developed for an easy system integration for when space is limited. Its integrated display allows system settings to be changed and checked as well as variable fields to be edited directly on the system.
The Markoprint Integra One IP is also available with IP65 rating (dust and splash water protected), making it safe for use in harsh production environments. Equipped with the well-proven HP inkjet technology, the system will print text, bar codes, 2D codes, expiration dates, batch numbers, etc. up to 12.5 mm high and with up to 900 dpi. With various water- and solvent-based inks available for the system, high-quality prints can be achieved on almost any surfaces such as paper, cardboard, painted surfaces, foils and plastics.
The intelligent HP SmartCard cartridge monitoring ensures consistently excellent printing results. It identifies the current ink type and automatically sets the appropriate ink parameters, which makes the changing of ink cartridges significantly safer, easier and faster. The printing system detects opened cartridges and always reports the current ink level to the controller. So there are no unexpected production stops and the operator can provide replenishment in time! Thanks to the patented Click'n'Print cartridge holder, replacing is quick and easy done with just one click.
The IP-JET HP Mk2 inkjet printer was specially developed for use in harsh environments with high exposure to dust and moisture. Unlike many other printers on the market, the printhead has excellent protection and requires no cover or dismantling during washdown.This solution is particularly well suited for use in Food & Beverage and also in industries such as plastics, pharmaceutical and chemical industries. The compact system combines the printhead and controller in one.
The sealed enclosure and waterproof interface prevent moisture ingress and dust particle contamination. The unit is also powered via a special mains power unit with a waterproof M8 plug. The external connections have plug-in connectors with IP67 class protection.
With the latest in Hewlett Packard printing technology, the system will print text, barcodes, 2D codes, best-before data, batch numbersetc. up to 12.5 mm high and with resolutions up to 600 dpi. The water- and solvent-based inks used by the system open the door to many applications: paper, cartons, varnished surfaces, foils and plastics are printed with highly legible and permanent print. The system is operated via only 3 buttons with LED status lights, for ease of operation and user friendliness.
Intelligent SmartCard cartridge monitoring ensures consistently good print results. It will identify the current type of ink and adjusts the relevant ink parameters automatically. The SmartCard will also capture and store the specific ink fill level. The printing system detects used cartridges and reports current ink fill levels to the controller. This eliminates unexpected production downtimes, allowing the operator to arrange for replacements in good time. Quick and easy with a single hand movement - thanks to the patented Click'n'Print cartridge holder!
We proudly present the first Markoprint inkjet printer with SEIKO printing technology. Markoprint integra PP 108 has a circulating ink system. It automatically removes air from the nozzle rows to ensure durable, clean print images. The system is level independent which means that the ink tank can be installed above, below, or at the same height as the print head without any problems. The new SEIKO printhead has a print height of 108 mm and achieves a remarkable speed of up to 150 meters per minute (with a high resolution of 360 dpi).
Your benefits with Markoprint integra PP 108:
The particularly compact and cost-effective Markoprint X2JET plus Touch system is ideal for the foodstuffs, chemical, building materials and pharmaceutical industries. The innovative inkjet printing system marks absorbent and semi-absorbent surfaces. Fast, accurately and reliably.
Intelligent high speed control system for demanding marking applications. Four printing technologies can be controlled simultaneously.
The intuitive input unit of the new high performance Markoprint X4JET plus Touch inkjet printer is a boost to operator convenience. All system parameters can be entered easily and quickly, to be stored and called up later.
Markprint X4JET plus Touch is an intelligent high-speed control system for demanding marking applications. Four printing technologies can be controlled simultaneously, printing 3 to 400 mm high fonts and barcodes, as required. This new, compact solution enables printing on both sides of primary as well as secondary packaging and on one or two independent production lines.
Markoprint X4JET plus Touch offers high availability and print results of the highest quality. Datamatrix, MHD and batch marking can, for instance, be printed on primary packaging and particularly large barcodes, company logos and certification marks may be applied to secondary packaging.
And all this blindingly fast: Because the Markoprint X4JET plus Touch manages up to 3 000 serializations per minute. The compact control unit can be conveniently integrated into existing conveying systems or into control cabinets.
The Markoprint X4JET plus Touch targets not only the foodstuffs industry, but especially also the pharmaceutical industry and system integrators - wherever reliable, fast and flexible printing is required. Using the iDesign software, print layouts can be quickly and intuitively designed by anyone. With simultaneous 1:1 data transmission, the high demands of the pharmaceutical industry are satisfied. No batch processing or downloads necessary. The number of conventional interfaces guarantees fast and smooth communication with higher level data systems.
The new print controller Markoprint integra Quadro controls up to four inkjet printers, at up to four printing positions simultaneously or alternately. For example, it makes it possible to print on both primary and secondary packaging on one or two independent production lines. You could even use two different printing technologies (HP, Trident, Funai or Xaar).
Thanks to its compact design, Markoprint integra Quadro can easily cope with confined spaces. The existing mounting options make installing within or directly on the industrial line very easy. It has been specifically designed to be integrated into cabinets and machines.
Printing barcodes, text, numbers, symbols and 2D codes with an inkjet printer has never been faster! Depending on the print content and the printing technology used, a fast printing speed of up to 240 m / min at 300 dpi is possible. The intuitive control panel makes it easy to change the print and label settings locally. The powerful Markoprint iDesign software is available for designing and managing print layouts.
The Markoprint integra Quadro has all common interfaces such as Ethernet and USB, which allows the data to be transferred to the printheads 1: 1 and printed in real time without batch processing.
A small, compact, independently operating printhead for an easy integration in already existing production lines: Inkjet printer Markoprint X1JET is designed for different range of applications i.E. food & beverage, chemical, coated / uncoated materials, timber and the pharmaceutical industry.
The Markoprint X1JET MX is an independently operating industrial inkjet printer, especially suitable for the coding of large printing images. The Trident Piezo Inkjet technology codes on flat, absorbant surfaces, quickly, accurately and reliably. This compact & well-priced system is designed for different ranges of applications i.E. food & beverage, chemical and building material industry.
The print heads are available in two different versions: For printings at 50 mm maximum height and for printings at 100 mm maximum height. The Markoprint X1Jet MX is available in 3 different variations: Compact, Vario and Top. The Compact version has a vertically fixed print head. The print head of the Vario version can be turned up to 90°C to the left, and allows therefore also a coding on rising conveyor belts. The Top version codes from above onto the packaging or the product.
Markoprint X1JET MX uses True Type fonts for printing. All conventional 1- and 2-dimensional codes can be printed. The controller is fully integrated into the print module.
Markoprint X1JET XR 71 is a stand-alone industrial inkjet printer for controlling a Xaar Piezo printhead. The Xaar printhead belongs to the latest printhead generation with 500 individually controlled jets for a print height of 71 mm. This corresponds to a print resolution of 180 dpi. The compact “all-in-one” Piezo printer combines printhead, ink system, cleaning station, control circuitry and mains unit in one enclosure.
Operation, parameter setting and data transmission occurs via the simple and intuitive 3-key arrangement with LED indicator lamps. USB stick and Ethernet / EIA 232 interfaces are available for data transmission. The oil-based XR 980 ink is suited particularly well for printing on slightly absorbent and absorbent product surfaces. The short drying time also allows optimal printing on painted folding boxes.
Three different versions are available for varying applications:
Battery operated, the lightweight and compact inkjet printer will print high resolution text and images in multiple locations without being in a fixed position to the production line. The long-life battery has sufficient power for printing over and extended period of time. Setting up the device and upload of print images is a simple task via the use of a USB stick.
The compact design makes the Markoprint X1JET HP HandHold lightweight and easy to use for various marking purposes. Setting up the device and upload of print images is a simple task via the use of a USB stick.
The cartridge technology of the X1JET HP HandHold has proven its merits a million times over and will ensure on demand, high quality, high resolution printing up to 12.5 mm. The system detects the inserted cartridge, ink and filling level automatically and sets the ideal parameters. No more manual adjusting or unexpected loss of producton!
The printer and its accessories are secured neatly in a durable case. Included in delivery:
Looking for blank labels for printing? We can offer you high-grade label rolls for your label printer – customised to suit your needs. Whether permanently adhering or peeling off without residue: Our wide range of adhesives for labels will offer you many options. We look forward to discussing your ideal solution with you.
Safety labels prevent unauthorised tampering with packaging and render counterfeit products readily detectable. They have integrated or printed safety features designed to protect manufacturers and consumers from dangerous risk and the consequences of product piracy. These labels will be found, for instance, on medicines, hygiene articles, safety-critical components or high-grade branded products.
Special labels adhere to difficult substrates, cope with adverse conditions or implement special functions that normal labels do not have. They may need to be particularly robust, waterproof and resistant to oil or UV. We will gladly advise you on all the options our vast product range can offer.
An ultimate goal in today’s industries is to achieve a high customization degree, down to a batch size of 1, under the favorable conditions of mass production. Variable coding at the latest possible time is a best practice: Late stage customization reduces storage costs and allows businesses to stay more agile in view of changes in demands.
With the help of industrial marking, products identify themselves at different manufacturing steps. The plant automatically sets all required parameters and machining points. The process starts without any human interaction. An automated workflow that reduces changeover times and eliminates operator errors. A way to make the efficient manufacturing of unique and personalized products possible!