Whether single-deep, double-deep or in the variant as channel storage: When designing our systems, the engineers at SIVAplan mainly rely on the economical silo construction method, in which the roof and wall elements are supported by the shelf steel construction.
From compact channel storage to temperature-controlled deep-freeze or fresh food storage to highly dynamic high-speed storage: All high-bay warehouses from SIVAplan offer numerous advantages.
For a fast material flow: SAT device from SIVAplan in the channel storage.
Conventional high-bay warehouses work with single or maximum double deep storage. Channel warehouses are a real alternative here when it comes to storing large quantities of the same articles.
Instead of many, the channel storage system relies on only a few storage and retrieval machines. With the help of SAT devices, the pallets are stored one behind the other in the racks.
The decisive question when planning a plant is: Which storage concept is the right solution? Compared to single or double-deep storage, channel storage with multiple-deep storage (e.g. up to 20 pallets) can be the more economical solution in many cases.
SIVAplan channel storage systems offer the highest possible storage density and, thanks to their compactness, also reduce construction and investment costs. In addition, they convince through economical operation, low maintenance requirements and low maintenance costs.
Particularly in the area of temperature-controlled warehouses, our customers appreciate the advantages of our compact warehouses, whose concept has proven itself in countless projects in recent years.
A special feature of our channel warehouses is the use of channel reverse technology, which enables the satellites used for pallet transport to be used in both directions in the channel.
As one of the pioneers of modern warehouse technology, SIVAplan develops, manufactures and installs robust and reliable storage and retrieval machines at its main plant in Troisdorf near Cologne.
Thanks to the possibility of individual equipment, these can also transport special loading units in addition to standard transport media such as Euro pallets, Düsseldorfer pallets or industrial pallets.
Storage and retrieval machines are the workhorses in a high-bay warehouse. Loads must be stored and retrieved quickly but safely - often around the clock.
SIVAplan is familiar with these requirements and offers fully automatic storage and retrieval machines tailored to them. Whether in production, trade or logistics - SIVAplan's storage and retrieval machines have been trusted by customers throughout Europe for more than 40 years.
The basis of the extensive portfolio is the multivariable standard range "RBG Vario", which impresses with its diverse possibilities for customised system solutions over 30 metres in height and payloads from 0.75 kN to well over 20 kN.
Storage and retrieval machines in the warehouse of Coppenrath & Wiese.
Storage and retrieval machines in the warehouse of Coppenrath & Wiese.
All storage and retrieval machines share the high quality levels and safety standards typical of SIVAplan. The robust design, powerful drive motors and precise controls ensure an uninterrupted and reliable material flow.
No wonder, then, that the SIVAplan operator interfaces have been performing their job perfectly for many years, even under the toughest conditions - for example in the dusty heat of a foundry or at -30° C in a deep-freeze warehouse.
SIVAplan storage and retrieval machines achieve optimum values for storage and retrieval by means of dynamic drive technologies with high acceleration values. State-of-the-art control components ensure exact positioning in the warehouse aisle - within the shortest possible time.
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SAT-Mobile® from SIVAplan - Innovative material flow solutions from intralogistics experts
SIVAplan further developed the already successfully introduced SAT technology as a future-proof solution for ever larger bearings.
The starting point is the channel storage technology, which is particularly suitable for stored goods with a smaller variety of articles. Through the combination of SAT devices, which are brought to the various levels of the warehouse by means of vertical conveyors, where they store and retrieve pallets.
High-bay warehouses are reaching ever larger dimensions; 50,000, sometimes even more than 100,000 pallet spaces are no longer a rarity. At the same time, the demands on speed, goods turnover and flexibility are increasing and can hardly be met with conventional technology. Warehouses with 80,000 pallet storage locations with material flow values of 800 to 1,200 pallets per hour for storage and retrieval will be standard in the future.
The SIVAplan concept breaks away from the previously used stacker cranes and instead relies on a combination of several SAT-Mobiles® and a few vertical conveyors. SIVAplan pursues the idea that fast moving masses must be kept to a minimum. The SAT-Mobil® and the vertical conveyor therefore move less than 10 percent of a conventional storage and retrieval machine as "dead weight".
The SAT-Mobile® are transfer wagons which operate on one level of the high-bay warehouse and carry one or two channel vehicles (so-called SAT devices), each of which transports a pallet into the depth of the channel. The SAT-Mobil® itself is transported between the levels via special vertical conveyors. In this way, a SAT-Mobile® can be used on different levels. For maximum performance, however, a separate SAT-Mobil® is positioned on each level.
Due to its compact and robust design, the SAT-Mobil® meets the increased requirements for reliability and flexibility. In addition, it allows applications that cannot be realized with traditional storage and retrieval machines:
SIVAplan: Robust and reliable intralogistics components for smooth material flow
SIVAplan designs and implements conveyor systems tailored to requirements for all common pallets and numerous special loading units.
The portfolio ranges from components for internal material flow to individual special solutions. The conveyor systems installed throughout Europe are convincing due to their robust construction and precise mechanical guides.
The experience gained from numerous projects with renowned industrial partners and trading companies as well as consistent investments in development and production guarantee the highest quality standards at all levels.
Powerful control systems and computer systems as well as state-of-the-art drive technology ensure extraordinarily high availability. Low wear and tear and a maintenance-friendly design ensure trouble-free operation - with minimum maintenance costs.
Lifting device with roller conveyor from SIVAplan. Lifters with roller conveyors from SIVAplan.
Customer-specific production (length, width and roll pitch), individually adapted to specified loading aids. Sturdy, height-adjustable supporting structure, high-quality roller design with solid roller floors, powerful drives. The steel construction is powder-coated as standard, the rollers are galvanised.
Fast and safe inspection of load carriers: The pallet inspection systems from SIVAplan
Complex pallet warehouses with fully automatic conveyor and storage technology only work with faultless pallets.
In the worst case, faulty, defective or even incomplete transport units disrupt or interrupt the material flow and thus influence the availability of the entire logistics area.
Many pallets, which are taken over by forwarding agents or suppliers, do not meet the strict quality requirements for fully automatic conveyor systems.
Broken top or bottom boards, protruding nails or missing blocks illustrate why pallets must be checked for integrity.
In addition, pallets often have to be soiled and cleaned before use.
SIVAplan offers modular and expandable systems for optical, pneumatic and electromechanical quality inspection of pallets.
The portfolio includes both integrable individual modules and complex complete systems for pallet inspection, including the corresponding conveyor technology.
The structure and range of functions of the pallet testing system is based on the application and customer-specific specifications.
SIVAplan develops and manufactures testing systems that meet all individual requirements, depending on pallet throughput, space conditions and technical requirements. These can be easily integrated into existing transport systems and conveyor systems.
Alternatively, independent operation in a continuous process is possible, for example for pallet sorting in forwarding companies or larger trading companies.
Great advantage of the pallet inspection systems from SIVAplan: After the inspection process, the system provides a detailed report for each individual pallet. Thus, users know directly how many of the tested pallets can be used without any problems.