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  • Offer Profile
  • Productivity, competitiveness, reliability and flexibility.
    Itoh Denki provides high quality, intelligent solutions for intralogistics conveyor applications.

Product Portfolio
  • Tomorrow's technology for innovative logistics

  • Innovation, modularity and security are the main features of ITOH DENKI products, enabling customers to create cutting edge logistics technology / solutions. Our complete range of DC motorized rollers with integrated or external circuit boards, along with a large range of avalaible options, allow you to find the best suited solution for your specific need. Based on decades of continuous development, our products integrate advanced electronic technologies designed to be energy efficient and guarantying an extended service time.
      • Motorized rollers with external circuit board

      • The circuit board is separated from the gear-motor, which is integrated inside the roller. This optimizes the performance and durability of the roller, and offers diverse functions such as pulse signals, acceleration/deceleration, dynamic brake, optional positioning holder, error signal, etc.The assembly can be controlled by PLC. Some models provide Zero Pressure Accumulation (ZPA) function thanks to the HB circuit board, to allow separate management of the zones and secure transport of the conveyed loads.
          • PM500FE & CBM-105

          • The motorized roller PM500FE with brushless technology 24VDC, used with circuit board CBM-105 is designed for conveying light and medium loads for order preparation, distribution, and for assembly lines. This circuit board is separated from the gear-motor in order to optimize the performance, durability of the roller and to offer diverse funCtions such as pulse signals, acceleration/deceleration, optional position holder... The assembly can be controlled by PLC.

          • PM500FE & HB510

          • The power roller PM500FE with brushless technology is associated with the external HB510 circuit board with zero pressure accumulation (ZPA) control, which allows the traceability of the loads to be transported. It is designed for conveying light and medium loads for order preparation, distribution, and for assembly lines.

          • PM605FE & CBM-105

          • The motorized roller PM605FE with brushless technology 24VDC, used with circuit board CBM-105 is designed for conveying light and medium loads for order preparation, distribution, and for assembly lines. This circuit board is separated from the gear-motor in order to optimize the performance, durability of the roller and to offer diverse functions such as pulse signals, acceleration/déceleration, optional position holder... The assembly can be controlled by PLC.

          • PM605FE & HB510

          • The power roller PM605FE with brushless technology is associated with the external HB510 circuit board with zero pressure accumulation (ZPA) control, which allows the traceability of the loads to be transported. It is designed for conveying light and medium loads for order preparation, distribution, and for assembly lines.

          • PM605KT & CB-030

          • This motorized roller with brushless technology 24VDC, used with circuit board CB-030, is the most powerfull roller of our products, and on the market. It is designed for heavy loads transport, it can be used for roller conveyors with light to medium loads, and for belt conveyor with classic or plastic Intralox belts.

        • Motorized rollers with integrated circuit board

        • The circuit board and gear-motor are integrated within the roller to give a higher level of IP protection, easy wiring with M8-5pins connector and space saving. It can be easily controlled by: PLC, Asi-Bus via Bihl+Wiedemann module, PEPPERL+FUCHS, logic sensors with integrated ZPA from Wenglor, etc.
            • PM500XE Integrated Circuit board

            • The brushless motorized roller PM500XE has the circuit board and gear-motor integrated within the roller allowing a good tightness, easy wiring with M8-5pins connector and space saving. It can be easily controlled by: PLC, Asi-Bus via Bihl & Wiedemann module, or logic sensors with integrated ZPA from Wenglor, etc. It is designed for conveyor lines of light and medium loads (up to 300Kg max), in order preparation, in distribution, and for assembly lines. The motorized roller PM500XE is the ideal solution to answer to the difficulties coming from the working environment (liquid, dust, …).
            • PM605XE Integrated Circuit board

            • The brushless motorized roller PM605XE has the circuit board and gear-motor integrated within the roller allowing a good tightness, easy wiring with M8-5pins connector and space saving. It can be easily controlled by: PLC, Asi-Bus via Bihl & Wiedemann module, or logic sensors with integrated ZPA from Wenglor, etc. It is designed for conveyor lines of light and medium loads (up to 500Kg max), in order preparation, in distribution, and for assembly lines. The motorized roller PM605XE is the ideal solution to answer to the difficulties coming from the working environment (liquid, dust, …).
          • Circuit boards

              • Standard circuit boards: CBK-109

              • The circuit board CBK-109 is compatible with motorized rollers series
              • Standard circuit boards: CB016

              • The CB016xxx circuit board is designed to drive the PM500FE / PM605FE series motorized roller with or without mechanical brake, and is equipped with several functions for your logistics needs. It has the standard version and very low temperature for application in a cold room as well as the version without and with mechanical brake.
              • Standard circuit boards: CBM-105

              • The electronic Circuit Board CBM-105FP1-EU1 is used to control Power Moller® 24 brushless DC motors without a built-in electromechanical brake. It is compatible with series PM500FE and PM605FE. It can only be used in conjunction with single motors.It performs the following functions:

                • Motor Run/Stop
                • Selection of the direction of rotation of the motor, depending on the installation requirements
                • Variable speed at constant starting torque using an external analogue voltage (0 to 10V)
                • Stable speed range in relation to the load
                • Dynamic brake or Servo brake
                • Overload protection via built-in thermistor and current limiter (4A)
                • Error signal in case of default
                • Acceleration and deceleration regulated using 2 potentiometers (0 – 2.5sec)
                • Motor speed pulse signal output (NPN logic) - Speed selection via rotary switch (20 speeds) or by external voltage (20 speeds)
                • Manual restart after thermal error / Low voltage / Generated voltage
                • All connectors and power leads are compatible with the CB016P-7 circuit-board. The Circuit Board delivers a PWM (Pulse Width Modulation) controlled by a magnetic pulse sensor built into the motor .
              • Standard circuit boards: CBV-108FP

              • The circuit board CBV-108FP is compatible with motorized rollers series PM500VE et PM605VE.
              • Standard circuit boards: CB018

              • The electronic Circuit Board CB018S is used to control Power Moller® 24 brushless DC motors without a built-in electromechanical brake. It is compatible with series PM320HS. It can only be used in conjunction with single motors.

                It performs the following functions :

                • Motor Run/Stop (NPN input)
                • Selection of the direction of rotation of the motor, depending on the installation requirements
                • Speed variation
                • Stable speed range in relation to the load (nominal load)
                • Dynamic brake
                • Overload protection via built-in thermistor and current limiter
                • Error signal in case of motor overload (PNP output)
                • Speed selection via 3 dip switches (8 fixed speeds)
              • Circuit boards with ZPA logic: HB510 / HB510B

              • The electronic Circuit Board HB510P is used to control Power Moller® 24 brushless DC motors without a built-in electromechanical brake. It is compatible with series PM500FE and PM605FE. It can only be used in conjunction with single motors, but has an output to synchronize operation with additional motors/circuit boards in the same zone.It performs the following functions:

                • Principle function: Zero Pressure Accumulation (ZPA) for singulated and train (slug) release of totes
                • Flexible zone recognition (patented)=ZPA for common load lengths OR varying load lengths
                • Creation of consistent load spacing in both modes of ZPA (train or singulation)
                • Inversion of the direction of rotation according to the motor used
                • Synchronized speed variation of multiple zones (30 motors max)
                • Error signal output
                • Sensor status output
                • Configuration of input logic to PNP or NPN (under the protection casing, default setting to be defined when ordering)
                • Configuration of output logic to PNP or NPN using a dipswitch
                • Inversion of the direction of travel and logic for the defined zones (a single circuit board will transmit the instruction to a maximum of 30 zones via the communications cable)
                • Speed selection via a rotary selector (10 fixed speeds)
                • Sensor timer
                • Switches rollers off after a false start
                • Run holding timer
                • Energy saving function of the driving roller
                • Jam/blockage detection
                • Switches roller off upon detection of jam/blockage
                • E-Stop facility
              • Circuit boards with ZPA logic: HBK-608

              • The circuit board HBK-608 with control logic of zones (Zero Pressure Accumulation ZPA) allows traceability of load to transport. It can control 1 or 2 motorized roller serie PM605KT, with the possibility of selecting the acceleration or deceleration time. This function is useful for transferring pallets loaded in height in the best conditions.
              • Circuit boards for module: HBR-605

              • The HBR-605 circuit board controls the three motorized rollers and the movements of the F-RAT unit according to the desired transfer mode, simplifying the programming of transfer management and guaranteeing smooth and silent transfer table movement (raising motor stop).
                Compatible motorized rollers series: Series PM500FE for F-RAT-S60P 90° transfer module.
              • Circuit boards for module: CBR-306

              • The CBR-306 circuit board is designed exclusively to drive motorized roller for lifting of transfer modules F-RAT and POP-UP. It controls the raise/lower movement in complete safety thanks to the impulse signal of the rotor and depending on the reception of the stop signal of the motorized roller.
              • Network controllers: IB-E

              • The IB-E is a dual 24V brushless DC motorized roller module that is compact, network-ready, configurable, and programmable.
                Features :

                • Two brushless DC motorized rollers
                • Built-in motor overload protections
                • Two powered connections for sensors
                • Three isolated auxiliary inputs
                • Five isolated auxiliary outputs
                • Two at 1A (max) each
                • Motor lifetime data
                • DLR (device level ring) applicable 2-port built-in Ethernet switch (based on RA switch technology)
              • Network controllers: IB-P

                • Controls 2 motorized rollers
                • Custom Programmable Ladder Logic
            • Transfer modules

            • No pneumatics needed, 24v MDR controls all lifting & transfer operations Fits into existing motor roller conveyor frames.
              These tranfer modules, which use 24 VDC Brushless Motorized Roller technology, are very compact and easy to integrate into new and reconditioned conveyors, thanks to their « cassette » structure. They can quickly be moved into conveyor lines for order picking, distribution or on assembly lines to adapt to logistical changes.
                • 90° transfer F-RAT-S

                • This multi-directional transfer module works with three brushless motorized rollers, at very low voltage (24 V DC), without pneumatic or other types of energy. Transfer is smooth without any change in level. Only one motor runs at any one time and only uses 50 W during nominal operation.
                • 90° transfer F-RAT-NX

                • The most efficient Right Angle Transfer Unit in the industry, allowing for high troughput flowless 90° transfer. Powered by 24VDC brushless motors for high safety standard and low-maintenance. A groundbreaking transfer module for advanced automation and IoT within your conveyor systems.
                • 45°/30° transfer POP-UP

                • This diverter module works with three brushless motorized rollers, at very low voltage (24 VDC), without pneumatic or other types of energy. The transfer works using the up and down movement of the wheel deflector. No more than two motors function at any one time, and don’t exceed 147W in nominal operation.
              • F-RAT-NX Series

              • Multidirectional
                Up to 4 reversible entries and exits, with the possibility of quick reassignments.
                Allowing the combination of several FRATs for advanced sortation or sequencing systems.

                Flat transfer operation
                Smooth transfer with no level change. To ensure the secure transfer of fragile products and to simplify the design of conveyors.

                Designed for safety
                Ensuring the operator’s safety without requiring any additional installation.

                Energy efficient
                Run-on-demand operation, drives motor only when a load enters the zone.

                Smart design and easy set up
                Thin cassette design for an easy integration inside the conveyor frame. Same level on all entries and exits to simplify the conveyor design and installation. Less programming effort thanks to proprietary controls.

                No pneumatics 24V design
                Reduced installation cost and footprint, low maintenance with 100% 24V design.

                Transfering small to large totes
                Up to 50kg (transfer efficiency depends on the conveyed product‘s surface)

                  • Smooth flat transfer operation

                  • F-RAT NX design enables conveyed products to change direction at 90 degrees with no lifting and no vibration, to ensure a smooth and secured transfer for even the most fragile products. 
                  • F-RAT automated sorting for improved efficiency

                  • F-RAT application example

                • idPAC, the ultimate conveyor solution ready to install

                • World famous 24V DC Motorized Roller from Itoh Denki, now adds total user-friendliness.
                  Easy to set-up, easy to run, easy to expand... idPAC provides excellent performance so E.A.S.Y.!
                  We embedded a small brain and software into each module zone. Thanks to this Itoh Denki’s proprietary technology of Autonomic Decentralized Control, each module/zones became fully modular. You can make a conveyor just like putting LEGO blocks together: Point & Click, Plug & Play ! You will be surely surprised to see how easy it is to let the conveyor play by idPAC.
                  For those who want to save money by reducing instalment and commissioning time, who want to start small and expand later, who want to launch and modify the conveyor without highlevel software engineers, please contact us !
                    • Turnkey modular conveyor platform, ready to go and ready to change!

                    • Time and cost optimisation through increased operational efficiency and flexibility

                      ITOH DENKI - the pioneer of motorized drive rollers - has drawn from the 70 years of experience as industry leader to create an innovative modular conveyor platform, idPAC.
                      The powerful idPAC solution takes care of everything so that you can focus on what is important to you!

                      idPAC benefits ready to use

                      Powered by Itoh Denki's renown 24VDC Power Moller motorized rollers, together with an advanced,
                      autonomous decentralized control system.

                      A revolutionary modular platform based on the combination of conveyor sections with specific
                      functions (straight line, curve, diverter...).

                      Standardised software and conveyor dimensions that allows unlimited reconfigurations:
                      building your conveyor is now as easy as assembling Lego blocks.

                      idPAC allows for a quick, easy and efficient installation and commissioning of your conveyor line.
                      idPAC systems ensure an early start of operations and a fast return on investment.


                    • Key components for idPAC

                    • POWER MOLLER, Motor Driven Roller by ITOH DENKI

                      Itoh Denki is the pioneer in brushless 24VDC motorized rollers based technologies, for cutting edge IoT intralogistics.

                      F-RAT NX 90° Multidirectional Flat Transfer

                      HIGH PERFORMANCE MODULE FOR SMOOTH AND FAST SORTATION ON YOUR CONVEYOR LINES

                      Entirely powered by 24VDC brushless motors, providing high safety standard and low maintenance. A groundbreaking patented flat transfer technology for advanced automation and IoT within your conveyor systems.

                      • Multidirectional Flat transfer, to ensure a smooth and secure sortation of your loads at a high throughput.
                      • Transfer loads of various sizes and types, from plastic envelopes to large boxes up to 50kg.
                      • Extra compact transfer module, with over 15 standard sizes for an easy integration in all conveyor frames.
                      • Designed to facilitate a CE compliant installation of the conveyor to ensure user safety.
                      • Easy maintenance thanks to the quick replacement of key components with wheel caster cassettes, rollers and belts.
                  • Applications

                      • Markets and references

                          • Food Packing

                          • Ice cream producer Sandriliona wanted to improve the efficiency of their packing and storage lines. So in 2013 they purchased a motorised roller conveyor from Rumanian integrator Self Trust. The solution included 52 low temperature 24v motorised drive rollers and control cards from Itoh Denki. Specially adapted for cold store applications, they are rated down to -30° C. Being constructed from all-metal components they offer Itoh Denki's renowned durablity and long life with 20,00 operating hrs and 34,000 hrs MTTF.
                          • Logistic

                          • Euro-Negoce, is a leading independent wholesaler of electrical engineering products who distribute products to customers throughout Europe. Thanks to its large network of suppliers, huge stock capacity and purchasing power, Euro-negoce is able to provide its customers with the best price and immediate availability of thousands of products. Central to this service provision is their powerful in-house product inventory management system. These data processing systems manage multi-tarif purchases, daily imports, inventory control, order picking, shipment tracking and invoicing. So when Euro-negoce constructed a dedicated new distribution warehouse in Epagny near Annecy in France, they required a modular and flexible automated material handling solution which could be integrated with their ERP and WMS systems in order to showcase their logistics expertise.
                          • Food and drink industry

                          • Chivas Brothers' success in its drive to become the global leader in Scotch's fast-growing premium sector required a significant increase in production from the company's Palletisation and Automatic Despatch facility in Dumbarton on the outskirts of Glasgow. The facility plays a key role in the distribution of brands such as Ballantine's, Beefeater Gin and Chivas Regal 25 Year Old. A recently completed project to upgrade the palletising and conveyor systems included a significant quantity of motorised rollers and Zero Pressure Accumulation controls from Itoh Denki. The system is designed to ensure maximum production from the site and provide Chivas Brothers with an estimated 50% increase in output.
                          • Postal service

                          • Royal Mail’s state-of-the-art international mail centre near Heathrow, London is one of the most technically advanced mail handling centres in the world. Costing £367million and occupying an area the size of six football pitches, the Heathrow Worldwide Distribution Centre sorts and distributes every letter or parcel that leaves and enters Britain. The centre replaces eight foreign mail sorting offices that previously served Britain and is designed to handle up to 10 million mail items per day and operates 24hrs a day. This single distribution centre is designed around a highly automated operation that includes 12 kilometres of conveyor which incorporate Itoh Denki’s energy efficient Power Moller® motorised drive rollers.
                          • Logistics

                          • VOW Europe Ltd is one of the UK and Ireland’s leading wholesalers of business and office supply products. Following the centralisation of their Sales and Service Centre VOW recently opened its third large-scale, high-tech distribution centre in Normanton, England. Leading 4th party integrator Logistex was selected by VOW to supply the integrated storage and materials handling systems. These included an extensive range of conveyor equipment manufactured by leading OEM Conveyor Units. The system is built around a sophisticated one-kilometre carton conveyor. Where product separation is critical the conveyors are powered by low-energy 24v motorised rollers from Itoh Denki. Totes and cartons are routed around a zoned system for picking before being checked and scanned and finally routed through a sorter at up to 2,850 items per hour.