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MOTOMAN offers a wide range of robotic solutions for virtually every application area.

Based on our knowledge in the realities, conditions and requirements in various industries we provide innovative and reliable solutions for improving productivity. However, we also realise that each business is different. That is why we work with a network of system integrators and other partners to customize our solutions to your business needs.
 
Arc welding
Arc welding with robots offers many advantages. Not only does it improve the finished weld and increase productivity, it is also cost-effective. It is also a wise choice from a health and safety standpoint.

MOTOMAN offers, dedicated arc welding robots, high quality positioners and gantries, and state-of-the-art customised solutions for your demands.

MOTOMAN’s unique multi-robot technology, through which up to four robots (or up to 36 axes in total) are synchronously coordinated from one single robot controller, offers such advantages as reduced weld distortion, cycle time and programming time, as well as jig less welding, higher efficiency and compact systems.

The EA and SSA robots offer a high-quality, fast and precise arc welding operation.

Cutting
Robots are the perfect choice for many cutting jobs with laser, plasma and water jet, because they can cut complex shapes on tubes, sheets or pieces of any other shape, and make the work process more flexible.

The excellent accuracy and path-following capabilities of robots give precise results time after time, in three dimensions and with greater flexibility than many dedicated cutting machines. A single robot system can also be used for multiple tasks that include cutting, welding and finishing, which contributes to reducing the overall cycle time and providing faster return on investment.

Explore our wide robot range to find a cutting solution for optimal performance.

Machine tending
Robotic machine tending is more accurate, and increases productivity.

Robots are excellent for deployment at injection moulding machines, CNC mills and lathes, presses etc. Whether tending one or several machines, the robot works continuously and enables unmanned operations.

Machine tending with industrial robots is a flexible solution which makes it possible to make changes in the cell according to production requirements. When product defects or machine problems occur, troubleshooting is simplified because human error has not contributed. By automating with robots, machines can be operated much more efficiently and even through the night and weekends to give the best return on investment.

MOTOMANīs robots can do more than loading and unloading machines, they can also perform operations such as welding, cutting, polishing and palletizing.

Material removal
Material removal applications are a common part of most manufacturing processes and include tasks such as grinding, deburring and polishing.

With the flexibility, repeatability and extreme precision of six-axis robots it is possible to grind, trim, polish and even clean almost any part, in any material to achieve a consistent high-quality finish for every part.

The two main approaches are either for the robot to hold the part or the tool. It is also possible to have two robots (or up to four) working together for ultimate flexibility. One robot holds the part, while the other manipulates the tool.

Whether you need to grind or polish MOTOMAN has the efficient robotic solutions for you.

 
Painting
The volatile and hazardous nature of solvent-based paint makes it desirable to minimize human contact and to employ robots to ensure a consistent finish.

Robotic painting applications optimize appearance, throughput and quality while increasing material savings through greater application efficiency. The precision of a robotic system can generate substantial savings in paint or other coatings. The coating is applied consistently and at high speed, guaranteeing high throughput and high quality.

The EPX and PX robot series from MOTOMAN allows a choice of painting robots that are matched to customer criteria to ensure the best results.

Pick & place
Pick and place robots perform tedious, repetitive tasks with ease, speed and accuracy.

Robotic pick-and-place applications are designed for very fast and accurate work. Often coupled to a vision system, they tirelessly perform high volumes of repetitive movements providing dependable solutions for production lines.

While enabling faster cycle times, pick-and-place robots perform the task more accurately and consistently than their human counterparts. In addition, quality and output are increased, and valuable floor space is saved – creating long term profitability.

Check out the YS-series of Scara robots from MOTOMAN.

Spot welding
Since spot welding requires a weld gun and a power pack that may weigh in excess of 100 kg, robots are ideal for the job.

For high-volume manufacturers needing to perform thousands of sheet-metal spot welds per shift, welding cycle time is critical. A spot welding robot can position the welding gun with extreme accuracy and speed, shaving seconds on the off weld-cycle-time and thus increasing productivity.

MOTOMAN offers complete welding solutions and the ES-robots are specifically designed to deliver unmatched performance and reliability in spot welding applications.

Assembly
Assembly operations with robots can make the process faster, more efficient and more accurate.

Robots, many of them equipped with vision technology to aid in handling, have saved workers from tedious and dull assembly jobs, while increasing production and quality.

With robots, your assembly operations can produce consistent high quality output, 24 hours a day, all year round. They will eliminate downtime, reduce labor costs and provide a high return on your investment.

Challenge, for example, the 15-axis dual-arm MOTOMAN-SDA10 robot with your assembly tasks.

 
Dispensing
Dispensing is an ideal application for robots due to their path accuracy and consistent performance.

Many products, such as car parts or mobile phones, require some form of bonding or sealing in the production process. Because of their precision, reach and agility, six-axis robots are ideal for dispensing adhesives, sealants or other materials.

The implementation of robots improves quality, productivity and consistency. Further advantages include reducing waste material and relieving workers from monotonous and often dangerous tasks.

MOTOMAN robots, such as the ES-, HP- and UP-series, are ideal for consistent dispensing.

Material handling
Probably the broadest robot application area, material handling spans a wide range of operations involving moving, selecting and transferring virtually any type of product.

Material handling robots are used to move, feed or disengage parts or tools to or from a given location or to transfer parts from one machine to another. Manufacturing companies all over the world are implementing material handling robots because they are faster and more accurate and cost-effective than manual handling and offer unmatched quality, repeatability and accuracy.

MOTOMAN offers a wide range of robots suitable for different handling tasks, ranging from small 2 kg payload robots and heavy-duty 600 kg payload robots , to the unique SIA20 and SDA10 robots.

Packaging
User-friendly, cost-efficient and flexible for packaging a wide range of products, robots are becoming the choice for many manufacturing companies.

In the packaging stage, robotic automation increases flexibility, productivity and reliability since robots package quickly and efficiently without wasting movement or time. Robots also increase line speeds as well as remove monotone jobs for personnel. Since packaging applications can vary greatly, our robots are easily reprogrammed.

MOTOMAN robots can effortlessly be deployed for primary and secondary packaging, labelling, grouping of products, as well as case erecting – all within the same packaging system – thus, also providing production with lower volumes a good return on investment.

Palletizing
Palletizing is a type of handling application that due to the widespread use of pallets has become a sub-type of its own.

The robot picks the parts, boxes or bags from one or more positions and places them accordingly to a programmed pallet pattern on a pallet in a manner that prevents the stack from tipping. An important part in palletizing operations is the pre-grouping of packages before placing them onto a pallet, which also can be done with robots.

Investing in a robotized palletizing system increases productivity, flexibility and profitability as well as reducing hazardous and heavy lifts for personnel.

The MOTOMAN EPL-robots are ready for your palletizing tasks.

 
Press brake tending
Regardless of the sheet’s size, the robot can always find the best position for every bend.

A robotic press brake operation has a higher production capacity than manual operation. Since the robot is working within a safety zone it will be possible to run the press at top speed.

Signals between the robot and the press brake allow them to communicate during the bending process. The robot controls the movements of the press and receives feedback that the workpiece is in contact with the back gauge, for example.

The increase in quality, which is a result of the robot’s accurate movements, also leads to higher profits, as the number of discarded products is reduced.

Check our robot range for your press brake tending needs or contact us for more information.

         
         

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