A small robot with a big performance designed to meet the trend towards the manufacture of miniaturized electronics and wearable devices. With the highest payload of 1.5kg, class-leading repeatability 0.01mm, and 30% smaller size, the IRB 1010 allows for the highest productivity and high-quality manufacturing in extraordinarily narrow space.
Consumer demand for smart wearable devices such as sensors, watches, earphones, glasses, sports, and health trackers is growing rapidly around the world. Products are smaller and lighter than before. Manufacturers need a smaller robot with higher performance. ABB’s smallest ever industrial robot, the IRB 1010 is designed to meet this demand by enabling fast and accurate handling of complex manufacturing processes involving small and delicate components.
Class-leading performance for high-quality manufacturing
Aimed at increasing manufacturing productivity, IRB 1100 provides up to 35% faster cycle times and best-in-class repeatability for high quality manufacturing. IRB 1100 consistently outperforms similar robots in terms of payload and position repeatability (RP) even when under space constraints. Indeed, IRB 1100 offers the highest payload for a robot of its class.
Compact and small footprint design ensures flexible installation
Compared to the previous generation, the IRB 1100 robot design was optimized with a 10% smaller footprint and over 20% weight reduction for space-efficient installation in diverse environments, such as electronics manufacturing factories.
The small footprint allows multiple robots to be deployed simultaneously in order to collaboratively perform automation operations, enabling more flexible handling for heavy-load operations with complex tools/end effectors. Powered by ABB’s new OmniCoreTM controller, IRB 1100 is equipped with advanced motion control capabilities, making it ideal for supporting rapid assembly, pick-and-place, and material handling applications.
ABB's smallest ever multipurpose industrial robot weighs just 25kg and can handle a payload of 3kg (4kg for vertical wrist) with a reach of 580mm. It is a cost-effective and reliable choice for generating high production outputs in return for low investment. A white finish Clean Room ISO 5 (Class 100) version, certified by IPA, is also available.
ABB's faster IRB 120
The IRB 120T is the benchmark for rapid pick and place applications requiring extreme flexibility combined with industry leading 10 micron repeatability. While keeping its trademark compact, agile and lightweight features, the six-axis IRB 120T variant delivers a substantial increase in the maximum speeds of axis 4,5 and 6, resulting in cycle time improvements of up to 25%.
Have you ever wanted to make your machines 15% smaller and 10% faster? ABB’s IRB 1200 allows you to do exactly that. Specifically, it addresses the needs of the material handling and machine tending industries for flexibility, ease of use, compactness and short cycle times while still maintaining large working envelopes.
For the Food & Beverage sector these new hygienic features promote food safety for primary packaging and hygienic food processing of products such as meat, poultry, fish, and fruits produce and for the Food Service sector the new hygienic features promote food safety in food handling and assembly applications for quick service restaurants, kiosks and high-volume central kitchens.
Easy to clean
Low Care Applications The IRB 1200 Hygienic robot is easy to clean, it can be wiped down with a specified wipe down detergent and a lint free cloth.
High Care Applications
A cover can be fitted to the robot body and the IP69K (max.30bar) stainless steel axis 6 flange can be cleaned using a defined cleaning regime and specified washdown detergents and sanitizers.
The IRB 1300 offers class-leading lifting ability, reach and path accuracy, in a faster, more compact package to enhance both productivity and production-line flexibility.
IRB 1300 can be programmed with the simple and easy-to use software Wizard Easy Programming. which is pre-installed on the robot.
IRB 1300 is powered by OmniCore E10 ultra-slim, C30 compact, or C90XT rugged compact controllers.
IRB 1410 is a well-proven and cost-efficient robot with a stroke and reach sufficient for most arc welding applications. It is based on IRB 1400, delivered in over 14,000 units world-wide. IRB 1410 is only delivered in the function package IRB 1410 ArcPack.
ABB's IRB 1520ID is a high precision arc welder, with integrated process dressing that combines 24/7 production output with 50% lower cost of maintenance to deliver the lowest cost per weld in its class.
The IRB 1520ID can be up and running in hours and will boost your productivity with cost-efficient and highly reliable production. Thanks to the integrated dressing, the hose package on the upper arm and the welding cablings at the base are totally integrated into the robot. This means that all the media necessary for arc welding, including power, welding wire, shielding gas and pressurized air, is routed for maximized performance and energy efficiency.
With the IRB 1520ID you get stable welding, high path accuracy, short cycle times and long lifetime of the hose package and cablings. Thanks to the integrated dressing, welding around cylindrical objects can be carried out without any stops and hard to reach weld seams are more easily accessed.
Performance is often a trade off, optimizing for speed or accuracy. With ABB’s IRB 1600, you don’t have to choose. The robot’s cycle times are shorter, sometimes half that of other robots’, allowing you to increase throughput. Meanwhile, you will enjoy the work piece quality that only an ABB robot can offer. Extra everything.
Key Features and benefits:
In IRB 1600ID (Integrated Dressing), all cables and hoses are routed inside the upper arm, making the robot perfectly suitable for arc welding. The dress pack carries all the media necessary for arc welding, including power, welding wire, shielding gas and pressurized air.
The IRB 2400 in its different versions and best accuracy, gives excellent performance in material handling, machine tending and process applications. IRB 2400 offers you increased production rates, reduced lead times and faster delivery for your manufactured product.
The IRB 2600 family contains 3 robot models, with a 12 to 20 kg handling capacity, all of which are designed to increase productivity in machine tending, material handling, arc welding and other process applications.
A new compact design that offers a high payload capacity of up to 20kg and a working range optimized for material handling, machine tending and arc welding. It also offers the best accuracy and acceleration in its class, securing high output and low scrap rates for improved productivity.
Flexible mounting possibilities including floor, tilted, wall, inverted or shelf mounted, which help to reduce floor space and increase access to the equipment being served. The wall mounted version has outstanding performance. These features enable more creative cell designs and enables floor space to be optimized in a wide variety of industrial segments and applications.
Three versions: two short arm variants (1.65m) for 12 or 20 kg payloads and a long arm variant (1.85m) with a 12 kg payload. Up to 27 kg payload is achievable for pick & place, and packaging applications, with the wrist held vertical.
Thanks to the Integrated Dressing (ID) technology and the larger working envelope, cycle times can be reduce by up to 15% and cost of ownership reduced by 75%. There are two versions available: 15kg with 1.85m reach and 8kg with 2.0m reach.
With the IRB 2600ID cycle times are significantly reduced and reliability increased. With all cables and hoses firmly secured, movements are easily predicted making off-line programming and simulations perfect representations of the actual robot system. Programming is faster and more reliable. And with less swing of cables, the robot can run at maximum achievable acceleration at all times.
With its compact design and without loose hoses and cables, the IRB 2600ID has a very small footprint allowing for productive, high-density installations with 50% more robots, and up to 50% higher output from a production cell.
The IRB 4400 is a compact robot that can handle loads up to 60 kg. Exceptional all-round capabilities and stiffness make IRB 4400 perfectly matched for variety of applications where accuracy, speed rigidity and flexibility are important.
Features and benefits:
Leading ABB’s new palletizing offering is the compact, 110 kg capacity, IRB 460 - the fastest palletizing robot in the world.
Capable of up to 2,190 cycles per hour, this 4-axis robot is perfect for high-speed end-of-line palletizing and bag palletizing. The IRB 460 has a reach of 2.4 meters, occupies 20 percent less floor space and runs 15% faster than its nearest rivals.
NEW: Also available is the PalletPack 460 Function Package. This is a set of pre-engineered products configured for end-of-line palletizing that greatly improves ease of use for integrators. It is available for either high-speed bag palletizing or compact end-of-line case palletizing and consists of IRB 460 palletizing robot, IRC5 controller, Flex-Gripper (either the Claw or one-zone Clamp gripper), dressing kit, ABB PLC, Jokab Safety PLC, software, user documentation and FlexPendant with tailored graphical HMI.
IRB 5710 brings higher uptime, increased productivity, and better performance
ABB is expanding its large-size robot portfolio with IRB 5710, offering faster, more robust, and accurate performance. The IRB 5710 is available in four variants, presenting a choice of options for payload from 70kg to 110kg, reach from 2.3m to 2.7m.
IRB 5710 is ideal for use in material handling, machine tending, and high precision assembly applications in the Electric Vehicle battery production, automotive, and the general industries.
Looking for higher payload and reach? Check out the IRB 5720.
IRB 5720 brings higher uptime, increased productivity, and better performance
ABB is expanding its large-size robot portfolio with IRB 5720, offering faster, more robust, and accurate performance. The IRB 5720 is available in four variants, presenting a choice of options for payload from 90kg to 180kg, reach from 2.6m to 3m.
IRB 5720 is ideal for use in material handling, machine tending, and high precision assembly applications in the Electric Vehicle battery production, automotive, and the general industries.
Need a little less payload or reach? Check out the IRB 5710.
Thanks to its state-of-the-art 4-axes design, customers can look forward to a speedy machine that combines a 3.15 meter reach with a 250 kg payload, making it ideal for palletizing bags, boxes, crates, bottles and more. In fact, ABB is set to reinforce its position as the sole global supplier of complete robot-based packaging line automation.
The optimized pre-machining robot
High productivity in machining applications requires a stiff and robust robot. The IRB 6660 has a parallel arm structure, and in general, a very compact and sturdy mechanical design. Its special dual bearing design and powerful gears and motors provide additional support for handling fluctuating process forces common within applications such as milling, deburring and grinding.
The robot is available with ABB’s Foundry Plus 2 protection and also has dedicated cable protection to further strengthen the reliability and uptime.
RobotWare Machining Force Control
This software product provides improved process results and quality – secure controlled contact force in grinding application gives improved and consistent product quality.
The optimized press tending robot
The most critical robot axes have been reinforced according to typical press cycle time requirements. When combined with the parallel arm design it makes the robot stiffer, easier to control and faster.
Unrivalled performance in the toughest environments
ABB’s IRB 6790 Foundry Prime robot is designed for high-pressure water jet cleaning, washing and similar applications in harsh industrial environments with 100% humidity. ABB developed its third-generation Foundry Prime robot aimed at increasing reliability and system uptime, while reducing maintenance costs. The robot is available in two variants – one with a 205 kg payload with 2.80 m reach, and one with a 235 kg payload and 2.65 m reach.
High flexibility for increased productivity
The IRB 6790’s high flexibility allows different part geometries to be cleaned in the same cell with zero changeover time. This supports mass customization for automotive manufacturers as well as original equipment manufacturers and their tier suppliers. In addition to increased flexibility and productivity, this solution provides faster speeds and on average a 5% shorter cycle time, compared with IRB 6640. The robot design is focused on delivering reliability, improved system uptime, and optimized maintenance for convenient serviceability, which reduces the total cost of ownership by 60%, compared with IRB 6640.
The single-arm YuMi is ABB’s most agile and compact collaborative robot yet, and can be easily integrated into any production environment. Following on from the success of ABB’s dual-arm YuMi, introduced in 2015, the world's first truly collaborative robot, ABB has developed a single-arm YuMi to expand its collaborative portfolio.
Versatile installation for convenient deployment
Easy-to-use lead-through programming
Wizard easy programming - An easy and intuitive way to program single-arm YuMi®
500g rated payload
Small footprint, 7-axis dexterity
Very lightweight manipulator, 9.5 kg
Mounting in any position
Integrated gripper with vision and vacuum
Best-in-class safety design
High speed and accuracy
PL d Cat 3 Protective stop and emergency stop
The IRB 52 is a compact painting robot designed specifically for consumable parts painting in general industry. With its small size and large working envelope, it is flexible and versatile, while its high speed and accuracy offers short cycle times.
It includes ABB’s unique integrated paint system, IPS.
Optimized design for various applications
The unique design and configuration of the wall mounted FlexPainter IRB 5500 has created the largest and most flexible robot working envelope of any exterior car body paint robot.
It takes two FlexPainter IRB 5500s to handle jobs that up until now have required four paint robots. The results are lower cost, both initially and in the long run, faster installation, high uptime and reliability.
The FlexPainter IRB 5500-22 is specifically designed for ABB’s efficient FlexBell Cartridge System (CBS). The loss during color change is close to zero. It is the best solution for non-batch painting and multiple colors.
The Elevated Rail for the IRB 5500-25 system is one of the most advanced paint solutions available on the market. Ideally suited for both interior and exterior automotive painting as well as other paint applications, the system expands the fl exibility of the IRB 5500-25 FlexPainter, which is the most versatile working envelope of any paint robot.
Designed for Stop & Go automotive paint lines, the Elevated Rail for the IRB 5500-25 increases the flexibility on these types of lines and allows for easy repositioning of the robot, guaranteeing an effective backup solution. It is able to accommodate most car body sizes which has the added advantage of potentially reducing the number of robots on a paint line. This added flexibility and the ability to place the robot in an optimal position directly contributes to reducing cycle times by up to 10%.
Compact paint robot with integrated 7-axis. IRB 5500-27 is a new variant of the innovative IRB 5500 robot family. Featuring integrated 7-axes that enable a wider working range and flexible installation positioning, IRB 5500-27 is capable of supporting both interior and exterior automotive painting, as well as other paint applications.
Design for universal backup in moving line and enhanced solution in stop & go line, IRB 5500-27 offers the increased flexibility and reach to accommodate diverse automotive body sizes, which can potentially reduce the number of robots required on a paint line. This increased flexibility combined with the ability to adjust the robot’s installation position reduces cycle times. Moreover, the integration of ABB’s dynamic model for controlling all axes reduces overall energy consumption, increases accuracy, and ensures fully synchronized and balanced robot motion.
Medium-sized paint robot. IRB 5510 FlexPainter is a highly flexible and accurate mediumsized paint robot for automotive small parts and general industrial painting. This robot provides a shorter cycle time, process optimization, and digital platform to ensure premium paint quality and uptime.
IRB 5510 offers the same advanced functions as IRB 5500 in a small form factor with a small foot print compared with other similar robots on the market. Highly versatile, IRB 5510 is aimed at small work piece painting, flaming treatment, and opener applications.
The increased acceleration provided by including IRB 5500 drivers and schematics allows us to equip IRB 5510 with advanced functions such as “StayOn”, as done very successfully with IRB 5500. This robot also provides a shorter cycle time, process optimization, and path control to ensure premium paint quality.
For nearly 15 years, ABB’s IRB 360 FlexPicker has been the leader in state-of-the-art high speed robotic picking and packing technology. Compared to conventional hard automation, the IRB 360 offers much greater flexibility in a compact footprint while maintaining accuracy and high payloads.
With the introduction of the IRB 360-6, the latest robot to be added to the IRB 360 family, ABB has delivered a FlexPicker with a reach of 1600 mm and a mid-range payload of 6 kg. The sacrifice of a small amount of payload versus the 8 kg FlexPicker has resulted in a long reach for applications in which conveyors must be far apart or other environmental factors require long distances between pick and place movements.
The IRB 390 FlexPacker is a ground-breaking innovation in Delta Robot technology. IRB 390 FlexPacker delta robot is designed for rapid changeover times that accompany the growth of low volume, high mix production to respond to the revolution of new consumer demands. It addresses the rising demand for Shelf Ready- (SRP) and Retail Ready packaging (RRP) by promoting shelf presence, enabling higher payload and flexibility while maintaining speed.
Its motion control technology, TrueMove and QuickMove, is key to the robot’s performance in terms of accuracy, speed, cycle-time, programmability and synchronization with external devices. Watch the FANTA Can Challenge movie below to see this superior motion control in action.
OmniCore E10 helps manufacturers stay one step ahead of changing market demands, enabling them to accelerate automation and providing the flexibility to meet changing demands, including production space, energy efficiency, scalability, digitalization, and minimum downtime.
With the same, full, motion control performance as all OmniCore controllers including built in I/O, the E10 is designed to power ABB’s SCARA and articulated robots with payloads up to 11kg such as the IRB 1300. The E10 controller makes our robots even stronger and more powerful.
OmniCore E10 controller provides an ultra-slim design for use in confined spaces and high-density electronics assembly lines, while delivering best-in-class motion control, as well as 20 percent energy saving, and future-proofing through built-in digital connectivity and 1000+ scalable functions.
Compact and powerful for use in the food & beverage, electronics, and general industries. C30 is designed to power Cobot, Delta, SCARA, and articulated robots up to IRB 1600.
Extensive integration possibilities
Desktop version for elegant cable. management for easy integration.
Rack mounting kit for installation in standard 19” cabinets.
Mounting kit to install horizontally without compromising cooling featuring hanging brackets at the rear.
Rugged for harsh environment, yet compact and powerful for use in the food & beverage, electronics, and general industries.
C90XT is designed to power Cobot, Delta, SCARA, and articulated robots up to IRB 1600.
Ruggedized IP54 enclosure for harsh environments.
Small and powerful for maximum flexibility.
Including space for built-in process integration.
Optional extension box for process equipment.
The V250XT helps manufacturers stay one step ahead of changing market demands, enabling them to accelerate automation and providing the flexibility to meet changing demands, including productivity, energy efficiency, scalability, digitalization, and minimum downtime.
With the same, full, motion control performance as all OmniCore controllers including built in I/O, the V250XT is designed to power articulated robots with a payload up to 300kg such as IRB 6700. V250XT controller makes our robots even stronger and more powerful.
OmniCore V250XT is a versatile all-round controller that delivers a range of benefits including best-in-class motion control, 20 percent energy saving, and future-proofing through built-in digital connectivity and 1000+ scalable functions in the automotive, logistics, and general manufacturing.
You can download and use RobotStudio in Basic Functionality mode for free. To enable Premium Functionality mode, please contact an ABB sales representative to purchase a RobotStudio subscription. Each PowerPac requires a separate subscription.
RobotStudio includes a matching version of RobotWare. Previous versions can be downloaded from within RobotStudio.
For evaluation purposes, you can try Premium Functionality and PowerPacs for 30 days free of charge.