Navigation : EXPO21XX > FLUID 21XX > H06: Miniature hydraulics > miniBOOSTER Hydraulics
  • Offer Profile
  • miniBOOSTER® hydraulic pressure boosters offer a full range of dedicated solutions engineered to lower costs by turning low system pressure into high pressures ranges of 20 – 5,000 bar.

    We have a comprehensive range of hydraulic pressure intensifiers that cover 12 intensification ratios up to 5,000 bar and flows up to 70 l/min using almost any media including tap water.

    miniBOOSTER is ISO 9001 certified
Product Portfolio

  • Boosters, Oil

    • HC1

      • HC1 versions: 9 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC2

      • HC2 versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC2D

    • Up to 2.5 times the volume
      • HC2D versions: 12 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC2P Booster Pump

      • HC2P versions: 10 different intensification factors
      • PIN: 0.4 bar vacuum to 2 bar in suction line (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Rotation speed: Minimum 1,200 min-1 / maximum 3,000 min-1
      • Starting torque: Max. starting torque 0.14 Nm
      • Power Consumption: 87 W
      • Accessories: Pilot operated dump valve available  

    • HC3

      • HC3 versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 500 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: NG6 (D03) stacking manifold system
      • Accessories: Pilot operated dump valve available  

    • HC3-C

      • HC3 versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 500 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: NG6 (D03) stacking manifold system

    • HC3-D

      • HC3 - D versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 500 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Manifold system miniBOOSTER pattern
      • Accessories: Pilot operated dump valve available

    • HC3-F

      • HC3 - F versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 500 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Manifold system miniBOOSTER pattern
      • Accessories: Pilot operated dump valve available

    • HC3-H

      • HC3 - H versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 500 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: NG6 (D03) stacking manifold system
      • Accessories: Pilot operated dump valve available

    • HC3-I

      • HC3 - I versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 500 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: NG6 (D03) stacking manifold system
      • Accessories: Pilot operated dump valve available

    • HC4

      • HC4 versions: 9 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC5

      • HC5 versions: 11 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dumpvalves incorporated
        High Pressure in two directions

    • HC6

      • HC6 versions: 9 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC6D

      • HC6D versions: 9 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC7

      • HC7 versions: 5 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 2000 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve incorporated

    • HC8

      • HC8 versions: 5 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 2,000 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve incorporated Pressure gauge/transducer connection available

    • HC9

      • HC9 version: 1 intensification factor
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 5,000 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

  • Stainless Boosters

    • HC2W

      • HC2W versions: 11 different intensification factors
      • PIN: Inlet pressure 20-200 bar
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC4W

      • HC4W versions: 9 different intensification factors
      • PIN: Inlet pressure 20-200 bar
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve available

    • HC7W

      • HC7W versions: 5 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 2,000 bar maximum for
        media > 5 cSt (mm2/s)
      • PH: 1,000 bar maximum for
        media < 5 cSt (mm2/s)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve incorporated

    • HC8W

      • HC8W versions: 5 different intensification factors
      • PIN: Inlet pressure 20-200 bar
      • PH: 2,000 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
      • Mounting: Inline tube
      • Accessories: Pilot operated dump valve incorporated
        Pressure gauge/transducer connection available

  • Boosters, Dual Media

    • HC2D2

      • HC2D2 versions: 9 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
        The intensification ratio is related to the inlet pressure at media 2,
        the values in the table are measured at 1 bar on media 2
      • Drain connections: Max. 5 bar
      • Mounting: Inline tube

    • HC6D2

      • HC6D2 versions: 9 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
        The intensification ratio is related to the inlet pressure at media 2,
        the values in the table are measured at 1 bar on media 2
      • Drain connections: Max. 10 bar
      • Mounting: Inline tube

    • HC6D2W

      • HC6D2W versions: 9 different intensification factors
      • PIN: 20 – 200 bar (inlet pressure)
      • PH: 800 bar maximum
        (outlet pressure)
      • PRETURN: As low as possible (Return pressure to tank)
      • Intensification ratios: PH =
        (PIN – PReturn) i (Intensification)
        The intensification ratio is related to the inlet pressure at media 2, the values in the table are measured at 1 bar on media 2
      • Drain connections: Max. 10 bar
      • Mounting: Inline tube

  • Intensifier Systems

    • M-HC6 (up to 500 bar)

    • The M-HC6 is a complete, ready-to-install, high-flow and high-pressure intensifier system. The system is based on the miniBOOSTER HC6 intensifier and includes an integral high-flow bypass and isolation valves.
      • PIN = 20–350 bar
        (Inlet pressure)
      • PH = 500 bar
        (Outlet pressure)
      • Q = 100 L/min
      • Weight: 23 kg

    • M-HC6D

    • The M-HC6D is a complete, ready-to-install, high-flow and high-pressure intensifier system. The system is based on the miniBOOSTER HC6D intensifier and includes an integral high-flow bypass and isolation valves.
      • PIN = 20–350 bar (Inlet pressure)
        PH = 500 bar (Outlet pressure)
        Q = 100 L/min
        Weight: 32,3 kg

    • M-HC7 (up to 800 bar)

    • The miniBOOSTER M-HC7 Portable Intensifier System is a rugged unit designed for demanding industrial applications. The M-HC7 can be used with any low pressure (20 to 200 bar) power source providing a minimum flow of 2 lpm. Output pressure as high as 800 bar. Reliability is a primary design consideration. The M-HC7 is equipped with a 10-micron filter and a visual filter condition indicator. Service life is extended and down-time avoided.

    • M-HC7 (up to 2,000 bar)

    • The miniBOOSTER M-HC7 Portable Intensifier System is a rugged unit designed for demanding industrial applications. The M-HC7 can be used with any low pressure (20 to 200 bar) power source providing a minimum flow of 2 lpm. Output pressure as high as 2000 bar. Reliability is a primary design consideration. The M-HC7 is equipped with a 10-micron filter and a visual filter condition indicator. Service life is extended and down-time avoided.

  • Accessories - Filters

      • In-Line Filter

      • Description
        The hydraulic in-line filter provides protection in hydraulic systems up to 350 bar.

      • High Pressure T-filter

      • Description
        This filter provides protection in hydraulic systems up to 800 bar.

      • T-filter

      • Description
        This T-filter provides protection in hydraulic systems up to 350 bar.

      • Filter Housing

      • Description
        This in-line filter provides protection in hydraulic systems up to 200 bar.

      • NG6 Filter

      • Description
        This filter provides protection for NG6 block systems up to 200 bar.

  • Accessories - Valve Housing

      • CV1
         

      • Description
        The CV1 is a cartridge style directional valve which can be directly mounted to the miniBOOSTER. It is made for use with cartridges conforming to the C-10-4 standard. Both manual operated and solenoid operated valves are available.

      • CV2 – with PRV
         

      • Description
        The CV2 incorporates a Pressure Reducing Valve (PRV) to control inlet pressure to the miniBOOSTER and an option of orifices to reduce inlet flow to the maximum allowed for the intensification ratio selected.

      • CV3 – with Control Valve & PRV

      • The CV3 incorporates a Pressure Reducing Valve (PRV) to control inlet pressure to the miniBOOSTER, an optional orifice to reduce inlet flow to the maximum allowed for the intensification ratio selected, and a 4/3 Control Valve to direct flow in the forward, dump, and neutral positions.

      • CV4 – with Filter & PRV
         

      • The CV4 incorporates a 10 micron filter element to protect the miniBOOSTER, a Pressure Reducing Valve (PRV) to control inlet pressure to the miniBOOSTER and an optinal orifice to reduce inlet flow to the maximum allowed for the intensification ratio selected. Check valves protect the filter from backflow during the dump cycle.

      • CV5 – with Sequence Valve

      • The CV5 incorporates a sequence valve which allows fast forward movement of a cylinder, by directing the full inlet flow to pass directly through the miniBOOSTER until the set pressure has been reached. Hereafter the sequence valve opens and the booster starts oscillating. The unit will automatically stall when end pressure on high pressure side H is reached.

  • Accessories - Power Packs, other

      • Hydraulic Power Pack PP-HC7-12XX series

      • Pressure up to 3,000 bar.
        The PP-HC7 series offers a compact high pressure pump in a rugged steel frame. Reliability is our primary design consideration which is why the units are equipped with 2 off 10 micron filters with a visual indicator and an hour meter for planned maintenance.

      • Hydraulic Power Pack PP-HC7-12XXPV Tower

      • Pressure up to 2,000 bar
        The PP-HC7 Tower series offers a compact high pressure pump in a rugged steel frame. Reliability is our primary design consideration which is why the units are equipped with a Pilot controlled Check Valve which leads return oil directly to the tank with a minimum pressure drop, plus 2 off 10 micron filters with a visual indicator and an hour meter for sheduled maintenance.

      • Adapter Kits
         

        • Manifold Adapter Kit
        • Adapter plates
        • Nuts and brackets

    • Accessories
       

    • Adapters  up to 4000 bar.

      • POV-2000 Pilot Operated Check Valve

      • The POV-2000 is a high pressure pilot operated check valve designed for use with high pressure cylinders, being able to return high volume of oil with minimum pressure loss.
        The unit contains a screen that will protect the valve from dirt from high pressure side. The unit is weighing only 2.5 k

  • Applications

  • How does miniBOOSTER work?
    miniBOOSTER’s are oscillating boosters. They automatically intensify system pressure giving a higher outlet pressure and will compensate for oil loss on the high pressure side. This function of the miniBOOSTER is based on our  patented system.

    • Mobile Applications

    • miniBOOSTER is commonly used to supply high pressure to attachments where small cylinders and high force are required.
      The miniBOOSTER can utilise the low pressure vehicle hydraulic system to supply high pressure to operate high pressure tools, compared to using expensive high pressure pumps with flexible hoses.

      Well-proven applications:
      • Mini demolition tools
      • Pile drivers
      • Tools in man lifts

    • Offshore Applications

    • miniBOOSTER is commonly used in casing tongs and ROV tools where the compact size, and the reliability are essential. An increasing number of sub-systems are requiring high pressure 350–800 bar.
      miniBOOSTER offers a well proven solution which can be installed directly where high pressure is needed.

      Well-proven applications:
      • Wellhead Control Panels
      • Casing Tongs
      • Rough Necks
      • ROV tools (Cutting, crimping, bolt tensioners)
      • Blowout preventors
      • Downhole Safety valves

    • Hydraulic Power Pack Applications

    • miniBOOSTER is commonly used in Power Packs generating high pressure and noise free operation. Power Packs equipped with miniBOOSTERs are capable of supplying high flow and pressure up to 3,000 bar. Keeping system cost and noise level very low (64 dBa) miniBOOSTER adds great value to your Power Pack.
      Well-proven Applications:
      • Bolt Tensioners
      • Nut Splitters
      • Torque Wrenches
      • Railroad Tools
      • Test Stands
      • Rescue Tools
      • Workholding

    • Railroad Applications

    • miniBOOSTER is commonly used in railroad maintenance work, offering an inexpensive and reliable way of obtaining 700 bar high pressure.
      Based on existing hydraulic power sources providing 120–160 bar miniBOOSTER generates the high pressure for: Pulling/pushing tracks apart for welding, lifting the tracks and bending the rails.

      Well-proven applications:
      • Rail Road Stretchers
      • Cutting Tools
      • Power Packs
      • Crimping Tools

    • Rescue Applications

    • miniBOOSTER is commonly used in rescue vehicles providing 350 to 630 bar for cutting spreading and lifting tools. The miniBOOSTER pressure intensifier can be mounted on the PTO of any rescue vehicle providing a reliable, fast and quiet High-Pressure source to existing rescue tools.
      Next generation rescue tools
      By integrating the miniBOOSTER hydraulic intensifier in the rescue tool, you can increase the supplied low pressure, to 700 bar or more, and benefit from higher force on your tool and a slimmer tool body.
      Cutting through the next generation of safe cars, protected with composite filled metal tubes, will be piece of cake. The rescue personnel will enjoy working with the super flexible, low pressure hoses (< 200 bar) which additionally will provide less risk of hose burst and potential high pressure oil injection injuries. The advantage counts less hassle, carrying the heavy petrol driven power pack, to the place of accident. On top of that the rescue operation will be almost noise free, creating less stress for the victim and rescue personnel.

    • Workholding Applications

    • miniBOOSTER is commonly used to operate clamps and support cylinders in workholding systems. Low machine tool hydraulic pressure is used to produce a high pressure supply saving both energy and space.

      Well-proven applications:
      • Clamp and support cylinders on pallets
      • Rail clamping on machine centres
      • Unclamping of spindle heads
      • Rotating knives and clamps on turning machines