• QUALITY & TESTING 21XX

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  • Offer Profile
  • Jenoptik develops and constructs industrial measuring technology that you can use to monitor and optimize your production processes. Our tactile, pneumatic and optical measuring systems are manufactured using state-of-the-art technology and can be used for a wide range of measurement tasks, depending on requirements. The systems analyze the surface, shape and dimensions of your workpieces—at every stage of the production process, during the final inspection or in the measuring room, providing you with precise measured data within the shortest time frames.
Product Portfolio
  • Dimensional metrology: Visual Surface Inspection

  • Visual surface inspection from Jenoptik delivers 100% quality control in the production of workpieces, ensuring consistently high quality. The procedure is not dependent on the operator and is reliable. The high-resolution camera systems precisely check your workpieces and detect the smallest flaws. Thanks to the high inspection rate, the inspection can be integrated into the line, and matches cycle times, saving you costs in production.

    Benefits
    • High resolution: Even the smallest flaws are detected.
    • Not operator-dependent: Automatically inspect internal bore surfaces with a full 360° view.
    • High quality: Maintaining the highest quality requirements.
    • Reliable: Quality is continuously checked and remains consistent.
    • Modular: Standalone systems or line-integrated inspection machines.
    • User-friendly: The inspection systems are easy to operate. The Optisens software helps in the evaluation process.
      • The Visionline IPS B10

      • Internal Test Sensor for Visual Inspection of Bore Surfaces

        The IPS B10 internal test sensor allows rapid and precise inspection of internal bore surfaces.

        The IPS B10 test sensor gives you a 360° view of a bore hole, ensuring a complete, undistorted view of the internal bore surface of a workpiece. The image sensor automatically and very quickly identifies typical flaws such as blowholes, porosities, and scratches in production, for example on main brake cylinders or pistons.

        Benefits

        • High resolution: Even the smallest surface flaws are detected.
        • Fast: Very high test speeds.
        • Automatic: Measurement results are objective as they are not dependent on any inspector. (better: “without operator influence”)
        • Efficient: Saves staff and resources.
        • Quality-compliant: High quality requirements are maintained, ensuring high levels of delivery reliability.
        • Reliable: Quality is continuously checked and remains consistent.
      • IPS B100

      • The IPS B100 internal test sensor enables automatic inspection of the internal surfaces of cylinder bores with a 360° view of the bore hole. The CMOS sensor, which is inserted into the bore, scans the entire internal surface, generating high-resolution and high-contrast images. This allows you to detect flaws such as blowholes, porosities and scratches in your workpieces even during production.

        Benefits
        • High resolution: Even the smallest flaws are detected.
        • Fast: Very high test speeds.
        • Automatic: Measurement results are objective as they are not dependent on any inspector.
        • Efficient: Saves staff and resources.
        • Flexible: From a manual system for small series to a multi-sensor system for inspecting the a wide range of engine components.
        • Easy-to-use software: Minimal training requirements.
    • Dimensional metrology

    • Dimensional metrology checks the diameter, length, spacing, shape and position of your workpieces. Three different measuring methods are used for this purpose: pneumatic, tactile and optical. The metrology you choose depends on which measuring task you wish to complete.

      Pneumatic metrology impresses with a very high resolution. In addition, it is extremely robust and resistant to dirt, making it ideal for use in tough manufacturing conditions in industry. Jenoptik plays a pioneering role in the field of pneumatic metrology. Our pneumatic method conforms with the stringent requirements of DIN 2271 — Jenoptik took on a leading role in the revision of this standard.

      The tactile method uses contact probes that record the measured values extremely quickly. Tactile probes are typically used for multipoint metrology. For these tasks, the individual measured values must be detected quickly to maintain a short cycle time. The optical method also takes measurements within an extremely short timeframe as well as being highly flexible.

      The Jenoptik solution allows you to combine the advantages of the different metrologies. In addition, we develop customized systems for highly complex measuring tasks that take your individual wishes and requirements into account. We can ensure that you are able to produce workpieces of a consistently excellent quality. You benefit from our years of experience and our diverse range of knowledge.

      Benefits
      • Flexible: Combine the advantages of different metrologies.
      • Versatile: Individual solutions for dimensional measuring tasks.
      • Easy to use: A single software package for all products.
      • Standard-compliant: Pneumatic metrology fully complies with the requirements of DIN 2271.
        • Measuring Machines

        • Application-specific systems thanks to versatile, dimensional measuring machines

          The dimensional measuring machines feature tactile, pneumatic and optical measuring methods, with Jenoptik taking all your individual requirements and specifications into account.

          Jenoptik has the right measuring system for even your most demanding measurement tasks. You stand to benefit from our years of experience and considerable expertise. We will assist you with the planning of complex measuring systems before implementing these systems according to your specifications.

          Benefits

          • Rapid measuring times: High measurement speed saves time.
          • Reliable production stability: You produce workpieces of consistently high quality.
          • Wide product range: Competence in the field of measuring systems.

          Applications
          • Automotive industry: Measurement of engine components.
          • Medical technology: Precise measurements of medical products.

           

        • Visual Surface Inspection

        • Reliable Visual Surface Inspection for High-Quality Manufacturing Results

          The visual surface inspection detects the smallest flaws, helping you to produce workpieces with consistently high quality.

          Visual surface inspection from Jenoptik delivers 100% quality control in the production of workpieces, ensuring consistently high quality. The procedure is not dependent on the operator and is reliable. The high-resolution camera systems precisely check your workpieces and detect the smallest flaws. Thanks to the high inspection rate, the inspection can be integrated into the line, and matches cycle times, saving you costs in production.

          Benefits
          • High resolution: Even the smallest flaws are detected.
          • Not operator-dependent: Automatically inspect internal bore surfaces with a full 360° view.
          • High quality: Maintaining the highest quality requirements.
          • Reliable: Quality is continuously checked and remains consistent.
          • Modular: Standalone systems or line-integrated inspection machines.
          • User-friendly: The inspection systems are easy to operate. The Optisens software helps in the evaluation process.

          Applications
          • Automotive industry, mechanical engineering, medical technology: Visual inspection of functional component surfaces.

           

        • Semi-Automatic Measuring Systems

        • Comprehensive quality assurance with semi-automatic measuring systems SG100 - SG500

          Customer-specific final inspection measuring machines guarantee the consistently high quality of your production output.

          The semi-automatic final inspection measuring systems check the quality of your workpieces at the end of the production process with utmost accuracy, thus ensuring consistently high quality levels and reliably high-caliber production results. The semi-automatic systems measure with great speed, thereby saving you time, costs and resources.

          They can also classify, sign and sort your workpieces.

          The software used to display and analyze the measured results is highly intuitive and easy to operate. Even employees with limited prior experience will be able to perform measurements with great ease and reliability.

          Benefits
          • Faultless: Comprehensive quality control.
          • Time-saving: Rapid measuring method.
          • Semi-automatic: The measuring systems continuously check according to consistently strict criteria.

          Applications
          • Automotive industry: Measurement of outer or inner diameters of different types of cylindrical workpieces..
        • Multi-Stage Quality Control Systems

        • Reliable production stability thanks to versatile measuring systems

          Ensure consistently high quality during production by using measuring systems to check your workpieces during all phases of the production process.

          Jenoptik has the right measuring system for even your most demanding measurement tasks. You stand to benefit from our years of experience and considerable expertise. We will assist you with the planning of complex measuring systems before implementing these systems according to your specifications.

          In doing so, we can call upon a diverse product range. This allows us to combine the benefits offered by different measuring technologies.

          We can also measure the quality of your workpieces in all phases of the production process. This allows you to produce components that are of consistently high quality and meet all the necessary standards. The devices and software used to evaluate the data are highly intuitive. This saves you time, money and resources. Our experts can offer competent and comprehensive advice to help you identify the perfect measuring system for your individual requirements.

          Benefits
          • Rapid measuring times: High measurement speed saves time.
          • Reliable production stability: You produce workpieces of consistently high quality.
          • Wide product range: Competence in the field of measuring systems.

          Applications
          • Automotive industry: Measurement of engine components.
          • Medical technology: Precise measurements of medical products.

           

        • Portable Measuring Instruments and Manual Gauge Fixtures

        • Dimensional portable measuring instruments and manual gauge fixtures combine convincing performance with maximum precision

          With the manual gauge fixtures and portable measuring instruments, you can immediately identify even the most minimal deviations of your components from the standard.

          Dimensional metrology checks the diameter, length, spacing, shape and position of your workpieces. Three different measuring methods are used for this purpose: pneumatic, tactile and optical. The metrology you choose depends on which measuring task you wish to complete.

          Pneumatic metrology impresses with a very high resolution. In addition, it is extremely robust and resistant to dirt, making it ideal for use in tough manufacturing conditions in industry. Jenoptik plays a pioneering role in the field of pneumatic metrology. Our pneumatic method conforms with the stringent requirements of DIN 2271 — Jenoptik took on a leading role in the revision of this standard.

          The tactile method uses contact probes that record the measured values extremely quickly. Tactile probes are typically used for multipoint metrology. For these tasks, the individual measured values must be detected quickly to maintain a short cycle time. The optical method also takes measurements within an extremely short timeframe as well as being highly flexible.

          Benefits
          • Flexible: Combine the advantages of different metrologies.
          • Versatile: Individual solutions for dimensional measuring tasks.
          • Easy to use: A single software package for all products.
          • Standard-compliant: Pneumatic metrology fully complies with the requirements of DIN 2271.

          Applications
          • Automotive industry: Measure engine components.
        • Pneumatic metrology

        • Pneumatic metrology detects minimal tolerance deviations and thus guarantees the consistently high quality of your workpieces.

          In the field of pneumatic metrology, air jets are applied at a specific distance to your workpiece. A differential pressure measurement is then performed to check the quality of your workpiece. Not only is this method extremely reliable and accurate, but the jets are also resistant to dirt. Examples of pneumatic gauging components are snap gauges, ring gauges and air spindles. They are extremely robust and thus ideal for use in tough production environments.

          In addition, the pneumatic procedure is extremely accurate and reliable, thereby ensuring the consistently high quality of your production output. Moreover, your workpieces will comply with the stringent standards and guidelines of the relevant industry. The pneumatic metrology from Jenoptik takes the form of manual gauges, simple fixtures or complex measuring machines.

          • Manual Gauge Hommel-Etamic valvescan
          • Pneumatic Air Gauge Snaps
          • Pneumatic Ring Gauges
          • Air Spindles
          • Probe satellites
          • AG300 - standardized Air Gauge Snaps
          • AG380 - flexible Air Gauge Snap
        • Digital Measuring Instruments and Measuring Computers

        • Digital measuring instruments and measuring computers: extremely robust and easy to operate

          With the digital measuring instruments and display units from Jenoptik, you can perform high-precision, dimensional measurements under the hardest manufacturing conditions.

          The digital measuring instruments and measuring computers from Jenoptik provide invaluable assistance with demanding measurements in tough production environments. Be it a small, compact measuring and display unit or a large industrial PC with widescreen touchscreen – here you can find the perfect device for your individual dimensional measurement task during or after production. The devices are extremely robust and resistant to dirt, water and vibrations. The industrial PCs even feature passive cooling, meaning that no ventilation slits are required. You can use the measuring computers as free-standing devices or you can integrate them in complex gauge fixtures.

          Some of the devices are equipped with a rugged industrial touchscreen, while others feature an integrated keyboard. This enables simple and intuitive operation.

          Based on their extensive experience in the field of dimensional metrology, our experts have developed software that is specifically tailored to the individual computers. The inspection programs are freely configurable, thus allowing you to define all your own measurement-specific and machine-relevant parameters.


        • Hommel-Etamic PS50/PS100 Probe satellites

        • Gageline PS50/PS100 probe satellites: specially developed for dimensional metrology

          The flexible probe satellites from Jenoptik allow you to perform complex dimensional measurements.

          The intelligent PS50/PS100 probe satellites from Jenoptik meet the diverse and complex requirements of dimensional metrology. You can use them during production, final inspection or in the measuring lab.

          The satellites are extremely robust and operate flawlessly even in the harshest industrial production environments. All probe satellites are based on powerful 32-bit processors with a real-time operating system and internal data memory. They measure with great precision and utmost reliability. The satellites are connected with one another and with the measuring computers via secure Ethernet technology. This ensures rapid transfer of all measured data. You can also combine the probe satellites in a highly flexible manner.

          Benefits
          • Fast: Measure in real-time.
          • Automatic measurement cycles: Time- or path-controlled setting of trigger.
          • Secure data transmission: Reliable Ethernet connection.
          • Flexible: Probe satellites can be individually combine.
          • Robust: Suitable for tough manufacturing conditions.

          Applications
          • Automotive industry: Measurements during production and final inspection of workpieces.
        • Pneumatic Air Gauge Snaps

        • Pneumatic Air Gauge Snaps ensure highly repeatable quality control 

          The Air Gauge Snaps stand for high precision and reliable measurements. They are made for manual gauging as well as mounting into fixtures and automatized measurement machines. 

          With the Air Gauge Snaps of Jenoptik you check the quality of your workpieces with compressed air. They are available as hand tools or installed in a fixture or machine. They can be used in combination with a pneumatic display or a measuring computer.

          The Air Gauge Snaps are extremely robust and dedicated for harsh production environments. The measuring results are highly precise and repeatable. As they are simple to use  even employees without any special knowledge can  easily perform safe measurements. This  saves costs, time and resources.

          Benefits
          • Extremely robust: Able to withstand even the toughest production conditions.
          • Repeatable: Reliable measurements with precise results.
          • Easy to operate: No special knowledge required.
          • Maintenance-free: Simple cleaning ensures reliable function.

          Application
          s
          • Automotive Industry: Inspection of workpieces in the toughest production environments.
      • Transducers for Precise Measurement Evaluation

      • Pneumatic-electronic transducers with an extremely fast response time

        The Gageline transducers are suitable for all dimensional measuring tasks during production.

        The operating principle behind the Gageline TPE200, TPE99 and ARC400 pneumatic-electronic transducers is protected by two international patents. With a response speed of down to 15 ms (optimum performance) and measurement noise of down to 0.1 µm, the TPE200 transducer is extremely fast, reliable and precise.

          • Gageline TPE200: transducer with rapid response time

          • The electro-pneumatic TPE200 transducer allows you to transfer pneumatic measuring signals in numeric format. This enables quick and reliable analysis and evaluation of the results.

            The Gageline TPE200 converts the results of your dynamic, pneumatic measurement into a digital CANopen signal. It serves as the link between the pneumatic gauging component and a measuring computer. The transducer ensures that you are able to display and analyze your measured values. It operates with great speed and reliability, while performance is equally impressive with measurement noise of less than 0.1 µm and a response time of just 15 ms.

            Benefits

            • Fast: Rapidly converts your measuring signals.
            • Minimal measurement noise: Flawless transfer of results.
            • No interference: The transducer transmits data with utmost reliability.
            • Versatile: Suitable for in-process, post-process and offline applications.
          • The Gageline TPE99: transducer for high-precision results

          • You can connect the transducer to all pneumatic gauging components. It offers flawless performance even under harsh workshop conditions.

            The GagelineTPE99 forms the core element of our pneumatic measuring systems. It is extremely flexible and suitable for all measuring tasks in production – be it on simple manual gauges, fixtures or grinding and honing machines. It works in conjunction with all pneumatic gauging components, for example, snap gauges, ring gauges or air spindles. You can also combine multiple transducers to form a battery.

            The TPE99 transducer transmits measuring signals with utmost security, reliabilityand precision, thus allowing you to display and analyze your measured values. The operating pressure ranges from 2.5 to 3.5bar. The pneumatic transducer monitors the input pressureand shuts down automatically if the pressure is outside the operating range. This negates the need for an additional precision pressure regulator.

            Benefits

            • Extremely short response times: Measures in 30 ms, depending on installation type.
            • Flexible: Works in conjunction with all pneumatic gauging components.
            • Universal: Suitable for all measurement tasks in production.
            • Modular design: Connect the transducer to other converters or directly to the gauging components.
        • Form Metrology

            • Measuring Instruments for Form and Roughness Measurement

            • High-quality measuring instruments ensure standard-compliant form and roughness measurement

              The form measuring instruments from Jenoptik check the form and position tolerances of your workpieces – even in tough industrial environments.

              From simple roundness measurements to combined form and roughness measurements: We offer the right form measuring instruments for every measuring task. All systems are robust and durable, making them ideal for use in the harshest industrial manufacturing conditions.

              The measurement run is largely automated, thus preventing any possible operator influence. You also save time, money and resources. The TURBO FORM software allows your employees to analyze any form and position deviations with ease. The program offers a clear and comprehensive result view as well as configurable print forms.

                • Formline F435 and F455

                • Form measuring instruments for exact determination of all form and position tolerances

                  The F435 and F455 form measuring instruments check your workpieces automatically and with utmost reliability, thus ensuring that your production output is always of the highest quality.

                  Using the Jenoptik Formline F435 and F455 form measuring instruments, you can accurately determine the roundness, cylindricity and flatness of your workpieces. The measuring system aligns the components automatically and checks the form and position tolerances using three CNC-controlled measuring axes. The level of effort required is thus much lower than with conventional devices. The software enables intuitive operation of your measuring system.

                  The probe arm is connected magnetically so that you can replace it quickly and easily. This connection also protects the probe and probe arm against impact damage. With the new FT1.1 probe generation, you can measure not only the form but also the twist and roughnessin a single cycle, thus saving you both time and money.

                  The optional motorized rotation and tilt module (MDS) provides access to even the most inaccessible probing positions without interrupting the CNC run. The form measuring instruments are supplied either as compact table-top units or integrated in an ergonomic measuring station.

                  Benefits
                  • Minimal effort: Align and measure workpieces automatically.
                  • Flexible: Optional checking of roughness, waviness and twist.
                  • Modern probe: Quick and secure replacement of probe arm.
                  • Powerful software: Determination of all form and position tolerances.

                  Applications
                  • Automotive industry: Measurement of the form, roughness, twist and waviness of workpieces.
                • Formline Roundscan

                • Powerful form measuring instrument for combined form and roughness measurement

                  The roundscan measures form, roughness and twist in a single measuring run lasting less than a minute.

                  To safeguard the consistently high quality of your workpieces, you require accurate and reliable measuring systems. The Formline Roundscancombines the form and roughness measurement in a single measurement run. You are able to measure the form, roughnessand twist of the component with a single probing system.

                  The systems centers and levels your workpieces automatically. When compared with conventional measuring instruments, the time required for leveling is reduced by 60 percent. The CNC axes operate with great speed and utmost precision. This allows you to perform detailed inspections of large workpieces such as gearshifts, pistons and bearing rings. The ergonomic measuring station ensures that your employees can operate the device both easily and comfortably. The measuring process is largely automated, thus saving both time and resources.

                  Benefits
                  • Precise: HR model with high resolution for measuring axes.
                  • Quick measuring times: Short centering and leveling cycle as well as fast CNC axes.
                  • Configurable: Three vertical measuring axis lengths; extensive software options.

                  Applications
                  • Automotive industry: Form and roughness measurement of components.
              • Measuring systems for camshafts and crankshafts

              • Comprehensive quality control for your workpieces

                The measuring systems allow you to check your workpieces based on the most exacting tolerance specifications, thereby ensuring the high quality of your crankshafts and camshafts.

                The measuring systems from Jenoptik are ideally suited for the final inspection of crankshafts and camshafts. They allow you to determine form and position tolerances as well as diameters using a single measuring system. The machines deliver high-resolution results and therefore guarantee absolute precision. Our systems offer a wide range of evaluation options, thus allowing you to comply with the quality specifications of the relevant industry.

                We have developed our own special software to enable traceablemeasurement of your camshafts.
                The evaluation algorithms for the cam form are PTB-certified (PTB = "Physikalisch-Technische Bundesanstalt", Germany's national metrology institute).
                This means that a comparison value exists to enable traceable cam form measurements.

                You can program the measurement sequences of the CNC-controlled systems to suit your own individual requirements, thus saving you a great deal of time. Moreover, the measuring and analysis times are extremely short. The measuring machines are highly robust and durable, making them particularly well suited to tough industrial environments.

                Benefits
                • High-resolution: Precise measurement results.
                • Practice-oriented: Manifold analysis options; special cam form evaluation algorithms to meet strictest requirements.
                • Time-saving: Optimized CNC runs and short evaluations times.

                Applications
                • Automotive industry: Measurement of camshafts and crankshafts.
                    • The Formline CFM3010 measuring system

                    • Final inspection of crankshafts, gear shafts and camshafts

                      With the CFM3010 measuring system and Turbo Shaft software, you can optimize the quality control of camshafts.

                      The CFM3010 measuring system reliably determines form and dimensional deviations on crankshafts, gear shafts and camshafts. The fully automatic measuring machine rapidly supplies high-resolution results, whereby the values remain constant with a repetitive accuracy of up to 0.3μm.

                      The measuring system is suitable for use both in measuring rooms and in production environments. The robust construction with vibration decoupling guarantees correct functioning of the machine even under the harshest industrial manufacturing conditions. The wear-free measuring slide is mounted on an air bearing and requires no maintenance.

                      Your employees can evaluate the measurement results using the intuitive Turbo Shaft software, which was developed specifically for measurements on crankshafts and camshafts. The evaluation algorithms for the cam form are PTB-certified (PTB = "Physikalisch-Technische Bundesanstalt", Germany's national metrology institute). This allows you to determine the measuring uncertainty of the software.

                      Benefits
                      • Precise: High-resolution measuring system supplies exact results.
                      • Reliable measurement results: No mechanical transverse forces.
                      • Constant: Repetitive accuracy of up to 0.3 μm.
                      • Reliable analysis: Detection of form and dimensional deviations using the TURBO SHAFT software.
                      • Cam standard: First traceable cam form measurement.
                      • Robust: Suitable for use in measuring rooms and in production environments.

                      Applications
                      • Automotive industry: Measurement of crankshafts, gear shafts and camshafts.
                • Measuring systems for form and roundness measurement in cylinder bores

                • The incometer measuring systems supply measured data relating to the form and roundness of cylindrical bores with great speed, accuracy and reliability. You can use these systems, for example, to measure cylinder distortion and wear rates, with a particular focus on temperature influence. In the field of engine development and manufacture, these measurements are necessary in order to maximize the efficiency of the engine.

                  The highly flexible systems are suitable for mobile application in research and development as well as in production: They are compact, extremely robust and resistant to vibrations. The systems are quickly ready for us since you do not have to perform any manual adjustments. This allows you to save both time and resources.

                  Benefits
                  • Extremely fast measurement: Quickest cylindricity measurements on the market, thus saving time and costs.
                  • Precise: Determination of accurate measured values.
                  • Flexible application: Compact, robust devices for use in development or production.
                  • Effective: Self-adjustment eliminates need for elaborate alignment.
                  • Simple operation: Time-saving operation of the measuring system with our INCOWIN software.
                    • Formline Incometer V

                    • Flexible measuring system for form and roundness measurement in cylinder bores

                      The Incometer V supplies measured data for the analytical inspection of cylinder/piston configurations in engine development.

                      The Incometer V is a high-precision measuring system for form and roundness in cylinder bores. It allows you to quickly determine all relevant measured data required for the correct dimensioning of piston rings in engine development and manufacture. The device rapidly measures cylinder distortion and wear rates, with a particular focus on temperature influence.

                      The measuring system features a compact design, while the clamping mechanism allows you to easily adapt the system to different cylinder dimensions. Self-adjustment eliminates the need for laborious alignment, thus enabling flexible and mobiledeployment of the incometer both in development and testing. Since the system is highly resistant to vibrations and does not require a temperature-stabilized measuring environment, it can also be used to perform measurements directly on the production line.

                      The robust measuring probes allow you to achieve very high levels of accuracy, akin to those of stationary form measuring machines. The large probe range allows eccentricities or inclinations of the cylinder axis relative to the measuring probe. These are automatically corrected by the Incowin software during the measured value calculation.

                      Benefits
                      • Extremely fast measurement: Quickest cylindricity measurements on the market, thus saving time and costs.
                      • Precise: Determination of accurate measured data.
                      • Flexible application: Compact, robust devices for use in development or production.
                      • Effective: Self-adjustment eliminates need for elaborate alignment.
                      • Simple operation: Time-saving operation of the measuring system with our INCOWIN software.

                       

                    • Formline Incometer VS

                    • Form measuring system for small cylinder bores

                      The Incometer VS measures and analyzes cylinder distortion of small engines, for example, in two-stroke engines and cooling system compressors.

                      The Incometer VS was developed specifically for the detailed analytical inspection of the cylinder bores in small engines. It is based on the incometer V and supplies quick, accurate and reliable measured data on cylinder distortion and wear. With a diameter range of 39 to 100mm, you can use the device for many different engine types. This includes two-stroke engines, for example, which are used in small motorcycles but also in agricultural and forestry equipment.

                      Thanks to the scanning measuring method, with up to 14,400 points per layer and up to 40 layers, you are rapidly provided with high-precision results. Inclinations and eccentricities of the probe relative to the bore are automatically corrected by the software, thus saving you both time and resources.

                      The measuring system is extremely compact and robust, allowing it to be used both for research and development in measuring rooms as well as directly in production. You operate the system by means of our user-friendly Incowin control and evaluation software. The menu guidance is clear and easily comprehensible, thus enabling simple and intuitive operation on the part of your employees. They do not require any elaborate training, but are instead able to start their measurements after a brief instruction.

                      Benefits
                      • Fast measurements: Shortest measuring times on the market thanks to scanning measuring method and sophisticated system.
                      • Precise: Accurate determination of measured data.
                      • Flexible application: Compact, mobile device for use in research, development and production.
                      • Time-saving: Self-adjustment negates need for elaborate alignment.
                      • Simple operation: Intuitive operation of the measuring system with our INCOWIN evaluation and measurement software.
                      Applications
                      • Automotive industry: Form measurement of cylinder bores in small engines, such as two-stroke engines, cooling system compressors or brake systems.

                       

                    • Formline Incometer V110

                    • Measuring system for cylinder bores in special engine blocks

                      Using the Incometer V110, you can determine exact measurements for cylinder deformation and wear. You operate the form measuring system using our Incowin control software.

                      The Incometer V110 is a high-precision measuring system for performing form measurements in cylinder bores. It was developed specifically for engines with difficult installation requirements and allows you obtain important measured data for extremely flat V engines with great speed and reliability. This data is required for the analytical examination of the cylinder/piston configuration in engine development.

                      The system measures and analyzes the impact of cylinder heads and cylinder head gaskets on cylinder deformation. You can also conduct long-term tests to monitor cylinder distortion and wear rates under the influence of temperature.

                      The Incometer V110 is characterized by its impressive performanceas well as its highly robust and compact design. Thanks to the clamping mechanism, you can easily adapt the system to different cylinder dimensions. This enables flexible and mobile deployment of the incometer V110both in development and testing. Accessories such as measuring tips and clamping jaws are easily replaced, allowing you to use the device for varying diameters.

                      With its clear and intuitive menu guidance, the Incowin control and evaluation software enables quick and simple operation of the form measuring system. Since measurement routines have already been predefined, you merely need to enter or select the relevant values. This eliminates the need for elaborate programming and allows you start your measurement tasks without delay.

                      Benefits
                      • Rapid and precise: Exact determination of measured data with very short measuring times.
                      • Flexible and mobile application: In research and development.
                      • Compact and powerful: Small, robust probe is almost as powerful as a stationary form measuring machine.
                      • Time-saving: Self-adjustment negates need for elaborate workpiece alignment.
                      • Simple: Intuitive operation of the measuring system using the INCOWIN software.
                      Applications
                      • Automotive industry: Form measurement in cylinder bores of extremely flat V engines.

                       

                    • The Formline Incometer P

                    • Rapid form measurement of cylinder bores in engine production

                      The Incometer P supplies exact measured data in just a few seconds, making it perfect for use in engine production.

                      The incometer P measures cylinder bores during engine production with rapid speed and maximum precision. The system supplies extremely reliable roundness and form measurements, which in turn ensures a consistently high quality of your components. Thanks to its durable and compact construction, the measuring system is ideal for mobile application in production. A direct mechanical connection exists between the measuring probe and the workpiece, thus reducing interfering vibrations to a minimum.

                      The measuring tips are exchangeable, which allows you to adapt the incometer P to different bore diameters quickly and easily. This makes the system particularly well suited to flexible production lines.

                      Benefits
                      • Extremely fast: Measures cylinder bores in a matter of seconds.
                      • Precise: Exact and reliable determination of measured data.
                      • Flexible application: Rapid adaption to different bore diameters.
                      • Time-saving: Immediately ready for operation since no manual alignment is necessary.
                      • Simple operation: Intuitive control of the measuring system with our INCOWIN software.

                      Applications
                      • Automotive industry: Form measurement of cylinder bores in engine production.
                  • In-Process Metrology

                  • The in-process measurement control systems can be used in cylindrical grinding machines, for example. You use them to measure small, medium or large workpieces during the production process in the machine. The control units operate with maximum precision, reliability and repetitive accuracy. They continuously check the quality of your components, thereby ensuring that your production results are of consistently high quality.
                      • Digital measuring heads

                      • The digital measuring heads of the MOVOLINE series reliably measure small, medium and large workpieces with smooth or discontinuous outside diameters. We can supply the right model for your individual measuring task. The different versions are suitable for in-process as well as pre- and post-process measurements, thus allowing you to check your components both during and directly after processing. In each case, the measured values are transmitted directly to the machine tool.

                        Benefits
                        • High-quality measurements: Measuring signals are converted into a digital signal directly in the measuring head.
                        • No interference: Data is transmitted digitally.
                        • Flexible application: Suitable for in-process as well as pre- and post-process measurements.
                        • Compact: All functions, such as sensor and electric probe lifting, are integrated in a single housing.
                          • Hommel-Movomatic DM200

                          • The digital measuring head has been developed specifically for grinding applications involving very small workpieces with narrow tolerances. It measures smooth surfaces with utmost precision and reliability, both before and after the grinding process. The measured data is transmitted digitally, this guaranteeing that results can be evaluated quickly, reliably and without interference.

                            Not only is the DM200 small and robust, but the entire measuring system is also extremely compact and can be connected with the measurement control system using a single CAN bus cable. You can also equip the measuring head with a system crash protection, which prevents impact damage to the measuring head, probe arms and workpiece. This in turn reduces machine downtime as well as the rejection of parts.

                            Benefits
                            • High-precision: measures even the smallest workpieces with great accuracy
                            • Reliable: digital data transfer
                            • Maximum protection: crash protection prevents damage in the case of impact
                            • Compact: all components can be integrated in a single housing
                          • Hommel-Movomatic DM205

                          • The Hommel-Movomatic DM205 digital measuring head is extremely flexible and can be used for both in-process and post-process measurements. It was developed specifically for grinding applications that require you to measure the outside diameter of very small workpieces. The DM205 checks both discontinuous and smooth surfaces with maximum precision.

                            The measuring head is extremely robust, making it ideal for use under rough manufacturing conditions. You can also equip it with a crash protection system, which provides impact protection for your metrology and machine tools. This in turn prevents machine downtime and rejection of parts.

                            Benefits
                            • No interference: Measured values are transmitted digitally.
                            • Simple installation and operation: All functions are controlled via a single connecting cable.
                            • Flexible application: Suitable for in-process and post-process measurements.
                            • Special protection: Crash protection system for measuring head and workpiece.
                          • Hommel-Movomatic DM400

                          • The Hommel-Movomatic DM400 digital measuring head determines the outside diameter of smooth surfaces with high precision. The device was developed specifically for medium and large workpieces in large-scale production. The diameter of the components can range from 5 to 80 mm. The measuring head can be used both for final quality control at the end of the production process and for measurements directly during production.

                            The DM400 is extremely compact and robust and can easily be enclosed in a single housing. This ensures a high level of mechanical and thermal stability. As an additional safeguard for the measuring head, probe arms and workpiece, you can also equip the measuring head with a crash protection system. This prevents any damage to the component or machine in the case of impact. The digital data transmission is interference-free and absolutely reliable, thus ensuring consistently high measurement accuracy.

                            Benefits
                            • High precision: Guarantees the high quality of your components.
                            • No interference: Measured data is transferred digitally thus eliminating interference and maximizing reliability.
                            • Crash protection system: Protects metrology and workpiece against damage.
                            • Compact: Suitable for use in production.
                            • Simple installation: Control electronics connected via a single cable.
                          • Hommel-Movomatic DM405

                          • The digital measuring head allows you determine the outside diameter of smooth and discontinuous workpiece surfaces. The DM405 was developed specifically for medium and large components in large-scale production. All functions of the measuring head can be integrated in a single housing.

                            This not only facilitates installation and maintenance but also guarantees a high level of mechanical and thermal stability.

                            Benefits
                            • Reliable: digital data transfer
                            • Universal application: suitable for in-process and post-process measurements
                            • Stable: install the entire measuring system in a single housing
                            • Damage protection: crash protection system for measuring head, probe arms and workpiece
                          • Hommel-Movomatic DP200

                          • The Hommel-Movomatic DP200 is a digital measuring head for smooth or discontinuous surfaces. It is an ideal tool for axial positioning. An optional crash protection system offers effective damage protection for the measuring head, probe arm and workpiece. If the probe arm is displaced following a collision, it can be easily re-positioned without the need for tools. The measuring head is extremely robust, making it ideal for use in the field of in-process metrology.

                            Benefits
                            • Reliable: Data transmission via BUS interface.
                            • Flexible: Use of multiple DP200 measuring heads, for example, for length determination.
                            • Damage protection: Probe arm with crash protection system.
                            • Simple operation: Minimal installation effort.
                          • Hommel-Movomatic DU200

                          • The DU200 digital measuring head allows you determine outside diameters on smooth or discontinuous workpiece surfaces. You can use the device both for in-process and post-process measurement, depending on whether you measure your components directly during production or choose to verify the quality after the last production step.

                            Benefits
                            • Rapid workpiece changes: tool-free adjustment of measuring head
                            • Robust: measuring head with mechanical crash protection
                            • Reliable: transfer data without interference
                            • Minimal effort: just one connecting cable for all measuring and control functions
                        • Measurement Control Systems

                        • You can use the high-quality MOVOLINE measurement control systems for in-process as well as pre- and post-process measurements. They allow you to perform continuous measurements during processing and pass the measured values directly to the machine controller in real time. The measured properties, such as the outside diameter, length and roundness, help you control the grinding process accuracy. You can also use the measurement control systems in combined applications, for example, during match grinding or as a means of quality control during post-process measurements.

                          Benefits
                          • Precise: Utmost accuracy and process reliability even with minimal workpiece tolerances.
                          • Flexible: Connection of between 2 and 16 digital measuring heads.
                          • Fully programmable: Individual software programming for customer-specific measuring tasks.
                          • Different models: Table housing, 19" or ½ 19" built-in version, remote panel or integrated solution with HMI software.
                            • Movoline ES400 multifunctional measurement control system

                            • The ES400 measuring and control instrument supplies precise measured data – both during in-processes as well as in pre- and post-processes.

                              You can use the ES400 measurement control system for demanding measurements throughout the entire production process. The measuring and control instrument delivers precise measurement results in real time while processing a workpiece. You can also use it before and after production, for example, for match grinding and for quality control. This allows you to create standard-compliant workpieces of consistently high quality. The device is well suited for standard measurements such as diameter and length as well as for application-specific measurement tasks such as cylinder correction.

                              Benefits

                              • Precise: Utmost accuracy and process reliability even with minimal workpiece tolerances.
                              • Reliable: Compact device for use in production.
                              • Flexible: Table housing, 19" built-in version and remote panel versions available.
                              • Application-specific: Simple adaptation to different measuring requirements.
                            • Movoline ESZ400 powerful measurement control system for in-process measurement

                            • Movoline ESZ400 - powerful measurement control system for in-process measurement

                              The ESZ400 measurement control system supplies accurate measured data for the machine tool process. The ESZ400 measurement control system combines powerful measuring, processing and display electronics in a single device. The control system is well suited for standard measurements such as diameter and length as well as for application-specific measurement tasks such as cylinder correction.

                              The multifunctional measuring instrument is available as ½ 19" model for rack installation. It is characterized by its high flexibility in the configuration of interfaces and measurement tasks, while you also benefit from the integrated PLC programming. Two digital measuring heads can be connected to the basic version, though the device can be expanded with a range of modules, thus allowing you to connect up to 16 measuring heads.

                              Benefits

                              • Quick: 500 measurements/s per measurement channel.
                              • Flexible: Compatible with up to 16 digital measuring heads.
                              • Reliable and robust: Compact built-in unit for use in production.
                              • Easy operation: Via rotary knob and function keys.
                            • Movoline ESi140 und ESi440: Integrated measurement and control units

                            • The ESi140 and ESI440 integrated measurement and control units are operated quickly and conveniently directly from the display unit on the machine controller using HMI software.

                              The ESi140 and ESi440 measurement and control units are directly connected to the control unit of the grinding machine. Using the Windows-based INPROVIS software package, all information and parameters for the measurement control unit can be displayed on the user interface of the machine. This setup allows you to conveniently operate the measurement and control functions using the display on the grinding machine. As a result, there is no need for an additional front operating panel.

                              The control units are integrated directly into the switch cabinet for the machine. The ESi140 measurement control unit features eight measurement channels and is equipped with standard software. The ESi440 features a maximum of 16 channels. This device is delivered with specially programmed, application-specific software.

                              Benefits

                              • Integrated: Operated via the display on the machine controller.
                              • Protected: Compact integrated devices are installed directly in the switch cabinet for the machine.
                              • Efficient: No additional displays or connecting cables are necessary.
                              • Easy to use: The INPROVIS visualization software is especially easy and convenient to use.
                          • In-Process Measuring System for Crankshafts

                          • The in-process measuring systems for crankshafts are ideal for use in pendulum grinding machines and allow you to measure diameters and roundness directly during processing. The measured data is transferred to the machine tool in digital format, ensuring efficient and cost-effective manufacture of crankshafts with narrow tolerances.

                            What's more, the DF500 also determines the waviness on the main bearings and pin bearings of crankshafts. This makes it possible to detect waviness or chatter marks that could potentially impair the function as early as during the grinding process.

                            Benefits

                            • Solid and robust: High measurement accuracy.
                            • Universal application: Exchangeable measuring prisms with large diameter range.
                            • No interference: Measured values are transmitted digitally.
                            • Optimal measurement position: Measuring head is tracked automatically.
                            • Powerful measurement control system: Can be integrated in the PC/CNC machine controller.
                                • Movoline DF500: In-process measuring system for crankshafts

                                • With the DF500 measuring system, you can measure the diameter and roundness of crankshafts with utmost precision and accuracy.

                                  The DF500 in-process measuring system has been developed specifically for use in modern pendulum grinding machines. During the grinding process, it checks the diameters of the main and pin bearings of crankshafts at full processing speed. The system features a particularly solid construction and therefore guarantees high measurement accuracy. Moreover, since the measuring device follows the movements of the crankshaft during the grinding process, the measurement is performed entirely without collisions.

                                  The DF500 is suitable for universal application: the measuring prisms cover a wide diameter range and are very easy to exchange. Devices with the optional "roundness monitoring and correction" function recognize roundness errors during setup and correct them automatically. This does not require any measurement of the workpieces in a measuring room.

                                  Benefits

                                  • Solid and robust: High measurement accuracy.
                                  • Universal application: Exchangeable measuring prisms with large diameter range.
                                  • No interference: Measured values are transmitted digitally.
                                  • Optimal measurement position: Measuring head is tracked automatically.
                                  • Powerful measurement control system: Can be integrated in the PC/CNC machine controller.
                            • Laser Distance Sensors

                            • Our laser distance sensors - also known as laser rangefinders - can be used to monitor or measure distances, object lengths, provide positional location, and determine fill levels from a few centimeters up to three kilometers without ever physically touching the object. These distances are measured with accuracies of up to a single millimeter at a cycle rate of several milliseconds. The object measured can be a solid, liquid, energy absorbing or radiating hot body, or even in motion. Measurements on natural surfaces with low reflectivity are also possible.

                              Benefits
                              • Powerful and fast: Measure distances of up to three kilometers with up to 30 kilohertz.
                              • Flexible: Measure solid and liquid surfaces, either moving or stationary, radiating hot or cold.
                              • Accurate and efficient: Measure with millimeter accuracy and in a non-waring non-contact fashion.
                              • Reliable and robust: Dependable use in a wide range of harsh industrial environments.
                              • Easy to integrate: Simple to install thanks to standard interfaces and compact construction.
                                • LUMOS Laser Distance Sensors measure with millimeter accuracy at 500 meter measuring Range

                                • The LUMOS series of laser distance sensors has a measurement frequency of 100 Hz enabling high precision measurements or distance monitoring up to 500 meters for reflective surfaces. The measuring distance for natural surfaces (< 10% reflectance) is 100 meters. Both the 500 meter and 100 meter measurements have an accuracy of ±1 mm. LUMOS series devices are ideal for measuring hot surfaces such continuous cast steel slabs and billets, thin cast slabs, blooms, etc.. The LUMOS series excels in bright light outdoor conditions where large quantities of stray, direct, and indirect sun light may interfere.

                                  Benefits
                                  • Fast: Measurement frequency 100 Hz.
                                  • Accurate: ±1 mm accuracy, within 100 m range on 10% reflective surface, and 500 m range on radiant surface.
                                  • Flexible: Capable of measuring radiant, natural (< 10% reflective), reflective, and sunbathed (brilliant lighted) surfaces.
                                  • Robust: IP67 / NEMA 6 certified.
                                  • Easy to operate and integrate: MMI utilizes an OLED touch screen along with the standard suite of RS, SSI, analog, and digital connectors.
                                  • Safe: Utilizes visible 650 nm eye-safe class 2 laser for both measuring and visual alignment.
                                • Laser Distance Sensors from the LDM40 series: Fast and accurate non-contact measurement

                                • Distance measurements with millimeter accuracy can be obtained by using one of our LDM40 series laser distance sensors allowing accurate and precise object locating.

                                  The LDM40 series can measure distances of up to 150 meters, at measurement rates of up to 50 Hz. The ability to measure with accuracy of a few millimeters is made possible by phase comparison method.

                                  The red laser light emitted by the LDM40 series laser distance sensors enables visual confirmation, alignment, and targeting. Applications for the LDM40 laser distance sensors include level monitoring (liquid and solid), positional reference and location of objects, and collision prevention of moving objects ( e. g. cranes, lifts, conveyance systems).

                                  Benefits
                                  • Precise: Measurements ± a few millimeters.
                                  • Easy to use: Visible laser enables naked eye alignment of range finding system.
                                  • Flexible: with their serial interface, Profibus DP, individually configurable switching, multiple operating modes and analog outputs.
                                  • Robust: case hardened chassis with o-ring seals to keep dust, water spray, and the elements out of the optical system. Optional internal heating elements extend the operating range from -40 oC to +50 oC.
                                  • Economical: Non-contact measurements reducing wear, extending MTBF, service life, and maintenance.
                                • Measure long distances quickly with a Laser Distance Sensor from the LDM301 series

                                • The laser distance sensors that make up the LDM301 series use a measured time-of-flight principle to measure distances of 300 m for natural surfaces and 3000 m for reflective surfaces. The fast time-of-flight method enables the system also to calculate the speed of the object.

                                  Measurements may occur at a frequency of 10 kHz. These high frequency distance measurements enable the LDM301 series of products also to determine the speed of the object. High rates of measurement make the LDM301 particularly useful in continuous process control associated with chemical, steel, refining, and other high volume manufacturing operations.

                                  Benefits
                                  • Powerful: Measure distances of up to 3000 meters.
                                  • Efficient: Non-contact form of detection that is not susceptible to wear.
                                  • Robust: EMI shielded, case hardened, o-ring sealed chassis ensuring operability in extreme environments.
                                  • Convenient & Flexible: With internal heating systems, status indicator lights, and sighting mechanism, standards. The modular design enables these standards to be replaced or custom additions made with little change to the base unit.
                                • LDM302: measuring precise distances on low reflectance surfaces

                                • The LDM302 series of laser distance sensors is specifically built to measure distances with high precision for surfaces of low reflectance (e. g. asphalt, grass, oxidized steel and aluminum). The LDM302 series is capable of measuring moving or static objects up to 3,000 meters with low reflectance.

                                  LDM302’s have proven themselves in the field by measuring moving objects with a reflectance of 6% at distances of 200 meters (Ship Docking Trials). LDM302’s have proven successful in the control of container moving trams, overhead crane positioning, load retrieval, and load setting trials. The LDM302 has been used on aircraft to calculate the altitude of the airframe during flight.

                                  Benefits
                                  • Precise: Measurements ± a few millimeter.
                                  • Easy to use: Visible laser enables naked eye alignment of range finding system.
                                  • Flexible: With their serial interface, Profibus DP, individually configurable switching, multiple operating modes and analog outputs.
                                  • Robust: Case hardened chassis with o-ring seals to keep dust, water spray, and the elements out of the optical system. Optional internal heating elements extend operating range from -40 oC to +50 oC.
                                  • Economical: Non-contact measurements reducing wear, extending MTBF, service life, and maintenance.
                                • LDS30 Laser Distance Sensors: Extremely fast measurements on natural surfaces

                                • The compact LDS30 series laser distance sensors are capable of measuring low reflectance (natural) surfaces with frequencies of 30 kHz. The LDS30 series was designed specifically for the scanning and proximity sensing applications.

                                  The LDS30 series uses the time of flight measuring principles along with an eye-safe class 1 laser (wavelength 905 nm) to achieve a range of 30 m for surfaces with 10% reflectance. In conjunction with reflective surfaces or special targets this range may be increased to distances of up to 250 meters.

                                  Benefits
                                  • Fast: Measurement frequency 30 kHz.
                                  • Accurate: ±50 mm accuracy within 30 m range onsurfaces with 10% reflectance surfaces, 250 m range on surfaqces with 25% reflectance.
                                  • Compact: Can be integrated into small systems.
                                  • Rugged: Meets IP67/ NEMA 6 requirements.
                                  • Flexible: Interfaces, operating modes and outputs can be configured and parameterized for specific users, with external triggering available to select as required.
                                  • Eye-safe: 905 nm class 1 laser.
                              • Optical Shaft Measuring Technology

                              • For many years, the OPTICLINE range of measuring systems have set the benchmark in optical shaft measuring technology. They boast an impressively high measurement speed, precision, and optimum ease of use. In 2015, a new generation was launched, offering several technical innovations and optimizations. Our systems allow efficient and transparent quality control in production.

                                Benefits
                                • Precise: Ultimate resolution and very precise measurements thanks to improved gauge repeatability and reproducibility and an optimized camera system.
                                • Fast: Workpieces are probed precisely and fully automatically in seconds.
                                • Not operator-dependent: Measurement results cannot be negatively influenced by operators.
                                • Flexible: Thanks to the support between the clamping devices, the basic principle of the measuring instrument ensures maximum flexibility. Little to no set-up times, even with frequently changing workpieces.
                                • Robust and virtually wear-free: Optimized for use in production; with maximum system availability.
                                • Efficient: reduce costs, waste, and material consumption.
                                • Customer-specific: If necessary, the measuring systems can be modified to meet your integration requirements.
                                • Easy to use: User-friendly operation based on the latest ergonomic findings, including optimized accessibility to the loading area, and light barriers for fast and safe loading.
                                • Easy to understand evaluation software: Intuitive to operate, minimal training required.
                                  • SPC Measuring Station

                                  • The measuring stations in the OPTICLINE product range from Jenoptik are perfect for the demands of optical shaft measurement. The systems can be used in manufacturing itself, or in the measuring room. They even function without any problems in the tough production areas of an industrial environment.

                                    The SPC measuring stations are fitted with various interfaces for statistical process control (SPC). These allow extremely efficient monitoring of the manufacturing process, and allow rapid intervention where necessary. This ensures that you can produce workpieces of a consistently high quality. The measuring systems are simple to operate, allow non operator-dependent measurement results, and deliver easy to understand measurement results with analysis functions where required.
                                    • Precise and versatile: Complete, high-resolution, and precise measurement of various measurement tasks in seconds with no operator influence on the measurement results.
                                    • Efficient: Carry out operator checks at the machine, monitor workpieces during manufacture, and respond quickly.
                                    • Convenient: Intuitive test plan creation and operation, clear and transparent results display, minimal training required.
                                    • Flexible: Suitable for a wide range of workpieces, minimal setup times, and effective in flexible production.
                                    • Reliable and suitable for manufacturing: Intelligent and automated monitoring of the measuring system, robust construction, temperature compensation, no setting master required for daily use.
                                      • Automation

                                      • Jenoptik designed the Hommel-Etamic CA, AMV, and WMS series optical measuring systems specifically for automation. With intelligent hardware and software interfaces, they can be integrated flexibly and seamlessly into your automated production processes. Our systems deliver high-precision and reliable measurement results – even after long-term operation in a tough production environment.

                                        Benefits
                                        • Precise and fast: High measuring accuracy; no operator influence on results. The measuring systems can be integrated into the machining process.
                                        • Ergonomic and safe: Automated loading possible; even heavy workpieces are easy to handle.
                                        • Ergonomic and safe: Automated loading possible; even heavy workpieces are easy to handle.
                                        • Robust and virtually wear-free: Optimized for use in production.
                                        • Efficient: Reduce waste and material consumption.
                                        • Customer-specific: Horizontal and vertical system design possible, project-specific housings and enclosures, systems that can be customized according to your workpieces and measuring tasks.
                                        • Easy to understand operating software: Minimal training requirements and intuitive operation.
                                            • Opticline Series Optical Measuring Systems: For Use in Automation

                                            • The Opticline CA, AMV, and WMS series optical measuring systems meet the high demands of automation. They deliver precise measured data on your workpieces with repeat accuracy.

                                              Jenoptik designed the Opticline CA, AMV, and WMS series optical measuring systems specifically for automation. With intelligent hardware and software interfaces, they can be integrated flexiblyand seamlessly into your automated production processes. Our systems deliver high-precision and reliablemeasurement results– even after long-term operation in a tough production environment.

                                              The shaft measuring systems have impressive measurement cycle of just seconds. This means you can efficiently monitor production, and generate less waste. The systems come in various designs so that they can be loaded either horizontally or vertically. We also offer special measuring system for particularly large and heavy shafts. If necessary, we can tailor our systems to your exact requirements.

                                              Our measurement and evaluation software offers comprehensive functions with additional options for correction value control, and can be effortlessly integrated in the manufacturing process. The program is easy to understand and simple to operate.

                                        • Roughness and Contour Measurement

                                        • Jenoptik measuring instruments can be used to measure either the roughness or contours of your workpieces. We offer versions that work in separate measurement runs and models that measure in a single probe step. You can also choose between mobile and stationary systems for simple and complex measuring tasks.

                                          Advantages of Our Measuring Instruments
                                          All of our measuring systems are highly precise and offer repetitive accuracy. They can detect even the smallest deviations from the standard, ensuring that you produce components with consistently high quality. The measurement run is largely automated, which prevents operator errors. You also save time, money and resources.
                                          The instruments have a modular design, which means they can easily be integrated into existing measuring systems, or can be expanded. You can configure the measuring station according to your requirements. If required, we can develop and manufacture measuring instruments for contour and roughness measurement that precisely meet your requirements. You will also benefit from our years of experience and our comprehensive expertise.
                                            • Versatile Measuring Instruments for Measuring the Contours of Your Workpieces

                                            • Our measuring instruments will impress you with their high level of accuracy and repeatability in contour measurement tasks.

                                              With contour measurement instruments, you can measure the angles, radii, distances and coordinates of your workpieces. You can evaluate the results in a computer-controlled target-actual comparison. This is based on the measured or CAD-based profile specifications. In this way, you can be sure that components meet your specifications and are of the highest quality.

                                              Jenoptik measuring instruments are highly precise, and deliver repetitive accuracy thanks to the digital probing system and powerful software. The measurement run is largely automated, which prevents operator errors. You also save time, money and resources.

                                              The contour measurement systems have a modular design and can easily be expanded. Depending on the measuring task and workpiece size, the measuring instruments can be designed so that they precisely meet your requirements. This makes them exceptionally flexible and versatile. Since the contour measurement systems are both compact and robust, they can be used both in production and in the measuring room.

                                              Benefits
                                              • Precise with repetitive accuracy: Perform measurements using the digital probing system
                                              • Robust and compact: For use in the measuring room and in production
                                              • Modular design: Flexibly tailor to your measuring tasks
                                              • Save time and resources: The measurement run is largely automated
                                              • Easy to use: Intuitive operation thanks to the powerful software
                                              • Customer-specific: Measuring instruments manufactured according to your specifications

                                               

                                            • Mobile or Stationary — Measuring Systems for Roughness Measurement according to Your Requirements

                                            • The versatile Jenoptik measuring systems allow you to optimize the roughness measurement of your workpieces — for maximum quality in production

                                              You can measure the surface texture of your workpieces using tactile roughness measurement. Various measuring systems are available — from compact portable instruments for mobile applications and stationary systems for complex measuring tasks through to customer-specific specialized measuring stations.

                                              Our roughness measuring instruments are highly precise and reliable. They are ideal for daily use in production and are simple to operate, saving you time, costs and resources. Our many years of experience and extensive expertise mean that we are extremely familiar with the different requirements of our customers. We would be happy to tailor the roughness measurement systems to your workpiece-specific measuring tasks.

                                              Benefits
                                              • High precision: Precise and reliable measurement.
                                              • Versatile: Mobile and stationary measuring instruments for different measuring tasks.
                                              • Compliant with standards: Meet the strict requirements of international standards.
                                              • Easy to use: Intuitive state-of-the-art technology and user-friendly software.

                                               

                                            • Topography Evaluation: Option for Roughness Measurement

                                            • The HOMMEL MAP 3D analysis software allows you to capture specific profile and surface data on your workpieces — in addition to the roughness measurement.

                                              The WAVELINE measuring systems from Jenoptik can be used for roughness or contour measurement. We also offer systems that combine both of these functions. The Hommel-Etamic T8000, surfscan and nanoscan Jenoptik measuring systems can be expanded with 3D analysis software for topography. The HOMMEL MAP software allows you to render the surface texture of workpieces as a graphic for evaluation.

                                              HOMMEL MAP is intuitively designed and is easy to operate. Measured data, for example, can be pre-processed with respect to alignment, filtering and form removal. Automatic recalculations are performed as soon as the evaluation steps change. The system provides extensive metrological and scientific filtering options.

                                            • Measuring Instruments for Combined Roughness and Contour Measurement

                                            • Roughness and contour measurement in a single process — the measuring instruments offer two different probing systems.

                                              Jenoptik measuring instruments allow you to measure the roughness and contours of your workpieces. You get two probing systems in one measuring system. These two probing systems can be used independently of one another, saving you both time and money.

                                              The measurement run is largely automated. Using the latest RFID technology, some of our measuring instruments can even detect which probe arm is being used, and set the measuring conditions accordingly. The probe arms are attached magnetically, which means they can be changed quickly and safely. As such, you can easily adapt the measuring systems to each new measuring task, achieving repetitive accuracy and highly precise results.

                                              The instruments have a modular design and can easily be extended. The systems are also robust. They work without any problems even in tough production environments, making them ideally suited for use in rough industrial environments.

                                              Benefits
                                              • Save time and costs: Combined roughness and contour measurement
                                              • Minimal effort: The measuring instrument is largely automated
                                              • Versatile: Adapt to various measuring tasks
                                              • Robust
                                            • Reliable Visual Surface Inspection for High-Quality Manufacturing Results

                                            • The visual surface inspection detects the smallest flaws, helping you to produce workpieces with consistently high quality.

                                              Visual surface inspection from Jenoptik delivers 100% quality control in the production of workpieces, ensuring consistently high quality. The procedure is without operator influence and is reliable. The high-resolution camera systems precisely check your workpieces and detect the smallest flaws. Thanks to the high inspection rate, the inspection can be integrated into the line, and matches cycle times, saving you costs in production.

                                              The two inspection systems, Visionline IPS B100 and IPS B10, are ideal for internal bore surfaces. They offer an impressive full 360° inspection. In these automated processes, a CMOS sensor seamlessly scans the inside of the bore hole, delivering high-resolution, high-contrast images. This means you can detect surface flaws such as blowholes, porosities, and scratches even during production. The software offers your employees a simple and intuitive way of evaluating images.

                                              We offer versions so that the system best meets your requirements. The machine can be either manually loaded, or is available as a fully automated version. The robot-assisted version offers maximum flexibility. Our multisensor systems can even handle complex inspection tasks effortlessly– such as the inspection of all external and internal surfaces of engine blocks.

                                              Benefits
                                              • High resolution: Even the smallest flaws are detected
                                              • Not operator-dependent: Automatically inspect internal bore surfaces with a full 360° view
                                              • High quality: Maintaining the highest quality requirements
                                              • Reliable: Quality is continuously checked and remains consistent
                                              • Modular: Standalone systems or line-integrated inspection machines
                                              • User-friendly: The inspection systems are easy to operate. The Optisens software helps in the evaluation process
                                              • High resolution: Even the smallest flaws are detected

                                               

                                            • Twist Measurement and Evaluation with Jenoptik Measuring Systems

                                            • Twist measurement is a critical factor in the quality control of wave-shaped workpieces to ensure that the seals function between the shaft and sealing ring.

                                              When processing workpieces, "twist structures" occur. These are periodically occurring characteristics on rotationally symmetrical surfaces - at the point where the shaft meets the sealing lip. This compromises the sealing function between the shaft and the sealing ring. A distinction is made between macro and micro-twist depending on the characteristics and occurrence. Jenoptik form and roughness measuring systems can also be used for twist measurement.

                                              Our measuring systems do not only detect standard-compliant measured data for roughness and form - the form measuring instruments can also be fitted with a roughness probe so that three-dimensional twist structures can be captured. The roughness measuring systems require a rotational device. This allows key values to be calculated based on specific twist parameters. The twist measurement technology from Jenoptik meets the criteria of the Mercedes-Benz standard MBN 31 007-7 in its revised version of 2009.