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Universal Hydraulik
  • Offer Profile
  • Innovative and customer oriented systems dictate tomorrow’s market. This is the principle which Universal Hydraulik has been following for more than 25 years in designing hydraulic systems, cooling systems and heat exchangers which are used all over the world in all fields of application. We are at your service in Neu-Anspach in Germany and in Putim in the Czech Republic. We distribute our products direct and furthermore work together with over 25 distributions to be present worldwide.
     
Product Portfolio
  • Heat exchanger

      • EKM/SKM
        Hybrid cooler

      • Standard version
        • Oil side: optimized performance by fin technology
        • Water side: optimized durability due water tubes
        • Small water tubes
        • On-tank cooler
        • Heat dissipation up to 1000 kW
        • Flow rates up to 1500 l/min
        • Cu-/CuNi-/SS- tubes
        Optional
        • Seawater version
        • Marine certificates
        • Offshore approvals
        • Hydro test
        • 3.1 material certificate
        • Customized solutions
        • Welded tubes
        • Compressed air application
        • Water-water application
        • Internal by pass valve
        • SAE/ANSI flanges
      • SCM
        Hybrid cooler

      • Standard version
        • Water side: optimized durability due water tubes
        • Large water tubes
        • On-tank cooler
        • Heat dissipation
          up to 800 kW
        • Flow rates up to 1800 l/min
        • Cu-/CuNi-/SS- tubes
           
      • SCM/FS
        Hybrid safety heat exchangers

      • Standard version
        • Version with/for double pipes
        • 100% electronic monitoring
        • Leak detector on request with IECEx Certificate
        • Removable sealing cover for cleaning internal water pipes

        Optional

        • Sea water version

         
      • UKM
        Hybrid cooler

      • Standard version
        • Oil side: optimized performance by fin technology
        • Water side: optimized durability due water tubes
        • Small water tubes
        • Draggable bundle
        • On-tank cooler
        • Heat dissipation up to 300 kW
        • Flow rates up to 650 l/min
        • Cu-/CuNi-/SS- tubes
        Optional
        • Oil side: optimized performance by fin technology
        • Water side: optimized durability due water tubes
        • Small water tubes
        • Draggable bundle
        • On-tank cooler
        • Heat dissipation up to 300 kW
        • Flow rates up to 650 l/min
        • Cu-/CuNi-/SS- tubes
      • UKTM
        Hybrid cooler

      • Standard version
        • Oil side: optimized performance by fin technology
        • Water side: optimized durability due water tubes
        • Small water tubes
        • Controlled oil flow
        • In-Tank cooler
        • Heat dissipation up to 400 kW
        • Flow rates up to 800 l/min
        • Cu-/CuNi-/SS- tubes
        Optional
        • Sea water version
        • Marine certificates
        • Offshore approvals
        • Hydro test
        • 3.1 material certificate
        • Customized solutions   
        • SAE/ANSI flanges
      • FNK
        Cooling and filter unit

      • Standard version
        • Cooling performance
          up to 45 kW
        • Grade of filtration 5 my
        • Operating pressure
          up to 10 bar
        • Nominal flow rate
          up to 125 l/min (max. possible for filters)

        Optional

        • Electrical contamination indicator
        • Integrated by pass valve for filer and cooler
        New
        • 1000 series available
      • Special Solutions

      • We develop many different special solutions by customer requests.

      • ASME Cooler

      • We calculate and build according to the latest ASME Boiler and Pressure Vessel Code: Section VIII, Division 1.
        Basis our Standard- or Hybrid-cooler product lines.
        TEMA design possible by request.

      • CKM
        Shell and tube cooler

      • Standard version
        • Water side: optimized durability due water tubes
        • Small or large water tubes
        • On-tank cooler
        • Heat dissipation up to 900 kW
        • Flow rates up to 2000 l/min
        • Cu-/CuNi-/SS- tubes
        Optional
        • Seawater version
        • Marine certificates
        • Offshore approvals
        • Hydro test
        • 3.1 material certificate
        • Customized solutions
        • Complete stainless steel cooler
        • Compressed air application
        • Water-water application
        • Internal by pass valve
        • SAE/ANSI flanges

         
      • CKM/FS
        Fail-safe cooler

      • Standard version
        • Tube in tube technology with sealing liquid
        • Water side: optimized durability due water tubes
        • Electronic security
        • On-tank cooler
        • Heat dissipation up to 800 kW
        • Flow rates up to 1800 l/min
        • Cu-/CuNi-/SS- tubes
        Optional
        • Seawater version
        • Marine certificates
        • Offshore approvals
        • Hydro test
        • 3.1 material certificate
        • Customized solutions
        • Internal by pass valve
        • IFM-pressure switch
        • SAE/ANSI flanges
      • UKCG
        In Tank cooler

      • Standard version
        • Space saving
        • Water side: optimized durability due water tubes
        • Screw in cooler
        Optional
        • Hydro test
        • 3.1 material certificate
        • Customized solutions
      • PWT
        Plate cooler

      • Standard version
        • Brazed plate heat exchanger
        • Plates and connection port in stainless steel 1.4401
        Optional
        • Hard foam isolation
        • Studs and threaded bushing for mounting
        • Mounting feed and transport hooks
        • Nickel brazed version

         
      • TL
        Plate cooler

      • Standard version
        • Screwed plate heat exchanger
        • Modular system, thus great flexibility, subsequent adjustment possible by changing number of plates
        • Easy to clean
        Optional
        • Various plate materials (titan, Hastelloy, etc.)
        • Module welded plates
        • Variable depths of stamping
        • Increased thickness

         
    • Oil air coolers

        • LKI
          Oil air cooler

        • Standard version
          • Elektric motor
          Optional
          • Test pressure 40 bar
          • Filter Mat
          • Ceiling, wall, floor mounting position
          • Thermo by pass
          • Thermal switch
          • ATEX-approval
          • Stainless steel
          • Atex certification (II 2GD IIC T4 X) according to 94/9/EG
        • TFS/A
          Oil air cooler

        • Standard version
          • Partial-flow-cooling unit
          Optional
          • Test pressure 40 bar
          • Filter mat
          • Ceiling, wall, - floor-mounting position
          • Thermo-bypass
          • Thermal Switch
          • Stainless Steel
        • PTÖK
          Bellhousing with cooler

        • Product description
          • Bellhousing with integrated oil-air cooler
          • For electric motors
            of 0.55 to 22 kW
          • Cooling performance
            from 0.95 to 5.15 kW
          • 4 series available (diameter 200 to 350mm)
          • To return or drain cooling
          • Bellhousing lengths comply with VDMA 24561
          • Foot flange Series PTFL and PTFS VDMA 24561 mountable
        • LKI-HYD
          Oil air cooler

        • Standard version
          • Hydraulic motor
          Optional
          • Test pressure 40 bar
          • Filter mat
          • Thermo-bypass
          • Thermal Switch
          • Stainless Steel
        • LKM
          Oil air cooler

        • Standard version
          • Mobile cooler
          Optional
          • Testdruck 40 bar
          • Filtermatte
          • Thermo-Bypass
          • Thermoschalter
          • Edelstahlausführung
        • LKFM
          Oil air cooler

        • Standard version
          • 12V-24V Motor
          Optional
          • Thermo switch
          • Brushless motor fans to safe energy and noise
        • LKK
          Oil air cooler

        • Standard version
          • Mobile application
          • Compressor application
          Optional
          • Combinated coolers oil-water-air by request
          • Side-by-side design
          • Fans by request
          • Housing by request
      • Electrical oil pre-heater

            • EDH
              Electrical oil pre-heater

            • Standard Version
              • Heating capacity up to 90 kW
              • Thermostat: Adjustable 0-90°C (without EDH-500)
              • Temperature limiter: 100°C fixed (without EDH-500)
              • Max. operating pressure 16 bar
              • Surface loading 2W/cm²
              • Voltage: 3 x 400V
              • Material of housing: St-37
              • Material of heating elements: Stainless Steel 1.4541 (AISI 321)
        • Cooling systems

              • Cooling systems

              • We produce Cooling systems according to our customer needs.

                We mount several coolers together, if the biggest possible standard cooler is not big enough. We mount them in a row or parallel, no matter if Oil-Air or Oil-Water cooling.

                Additional requests for By-pass, ATEX approved oil supply system designed for stationary operation for the cooling and filtering of gear oils, Noise reduction housings, single operations are as well possible as special voltages or special weldings (eg. ASME).
          • Test Stands

          • Universal Hydraulik GmbH offers test stands to analyse parts, to measure series production, and to test the burst pressure of parts. We produce test stands in the automotive sector for gear boxes, engine- and gear box mechatronics, ABS-tests, wheels and shock absorbers. We produce test stands in the industrial sector for hydraulic, pneumatic and leakage tests.

            We supply the test stands from engineering up to implementing at the end customers site and this worldwide.
            Universal Hydraulik designed and built a large number of test stands for the whole industry since 25 years. i.e.:
            • test stands for leak/pressure tightness
            • test stands for pulse duration and burst pressure
            • test stands for the analyses of mechatronical systems
            • test stands for series of mechatronical systems
            • test stands for tyre loads
            • (also mobile to be able to test samples on real tracks)
            • test stands for presure difference
            • test stands for arrangements for maintaining temperature in high-precision processes test stands for hydraulic components and systems
                • Tightness test stand

                • This tightness test stand essentially consists of a power unit, electrical control and three test cabs.

                  These accessible cabs are partitioned in test pressures. cab 1 up to 630 bar, cab 2 up to 300 bar and cab 3 up to 100 bar test pressure. The parameters are read in with bar-codes and are archieved after testing has taken place.
                  As Man-Machine interface a touchscreen display is used.

                  The control takes place over a soft SPS with more appropriate visualization.
                  With this test stand a clear, simple operation as well as high security importance was attached.
                   
                • Burst pressure test stand

                • Application sample of 2000 bar burst pressure test stand
                  • Two stage pressure transmitter 250 bar with 3 litres cubic capacity and 2000 bar with 0,2 litres cubic capacity
                  • In both pressure stages usable as duration pulse test stand
                  • Pressure gradient up to 3000 bar/sec (depending on test sample)
                  • Very compact design, mobile
                  • Can be switched to external test facilities, i.e. climate chamber
                  • Quick and easy change to different testing media
                  • Easy to learn und understand operating interface
                  • Data exchange with clients PC
                  • Communication with climate chamber for remote control purposes
            • Pumps

                • Adjustable vane pump type: PVV

                • Technical specification
                  • Installation position: As required
                  • Drive: Direct drive with clutch / coupling
                  • Direction of rotation: Clockwise
                  • RPM range: Up to 140 bar, 900 - 1800 RPM,
                  • Over 140 bar, 1150 - 1800 RPM
                  • Temperature range: 0 to 40°C
                  • Pressure fluid: Mineral oil i.a.w. DIN 51524 part 2; Water-glycol (HFC) and water-in-oil emulsion (HFB) with reduced operating
                  • specifications as per agreement.
                  • Filtering: 10 or 20 my,
                    actual 1:75 - 98,67%
                  • Pressure fluid temperature range: 0 to 60°C
                • Self controlling vane pump type: PSV

                • Technical specifications:
                  • Installation position: Unrestricted. The pump drive shaft must not be subjected to radial loads.
                  • Operating temperature: To prevent corrosion, the oil temperature in the tank should not exceed 55°C.
                  • Suction: 152 mm HG
                    76 mm with aqueous fluids
                  • Operating pressure: Max. 140 bar
                  • Pressure limits: A pressure control valve should b e used with pressures in excess of 100 bar, as this would guarantee higher service life of the pump with high pressure peaks.
                  • Direction of rotation: The SV pumps are available with clockwise and counter-clockwise rotation. The respective direction of rotation is marked by arrows located on the side of the pump housing. The direction of rotation is seen from the end of the shaft.
                  • Pressure fluids: HLP - Mineral oil i.a.w. DIN 51525
                  • Filtering: to ensure long service life of the pump, a return line filter with a mesh of at least 1 my is recommended. Suction filters should not be used.
                • Self controlling vane pump type: PVQ

                • Technical specifications:
                  • Installation position: Unrestricted.
                  • Operating pressure: Max. 140 bar
                  • Pressure control: Various pressure ranges possible via springs.
                  • Delivery rate:
                    max. 24 l/min at n = 1420 RPM
                  • Delivery rate control: The max. rate of delivery can be restricted via an adjustment screw.
                  • Direction of rotation: Clockwise
                  • RPM range: 800 - 1800 RPM
                  • Weight: 4,5 kg / 9 kg
                  • Drive: Drive must be effected via a clutch. Shaft ends must be aligned.
                  • Radial and axial forces not acceptable.
                  • Temperature range: -10°C to 70°C.
                  • Pressure fluid: HLP - Mineral oil i.a.w. DIN 51525
                  • Filtering: 25 my up to 70 bar; 10 my from 10 bar to 140 bar
                  • Combination pumps: Both types can be supplied as combination pump.
                • Screw pump type: SSP
                   

                  • Extremely low running noises
                  • Long working life
                  • Large viscosity range
                  • Fine flow adjustment
                  • Low costs
                  • The suction housing and suction
                  • pipe can be offset by 90°
                  • Extremely high performance
                  • Different materials available
                  • Compact design, low pump weight

                  Design/Function

                  Three-spindle, self-acting screw pump with flange fitting and hardened and ground drive and running spindles.

                   
              • Filters

                    • Mahle Filtersystems

                    • For the last 10 years Universal Hydraulics have been the distributor for all RACINE / BOSCH products for Europe. In addition, we are the supporting agent for MAHLE filter systems (see also www.mahle.com) and here offer the complete fluid technology product range.

                      Due to extensive stock storage of these quality products, resulting from development and research spanning several decades, we are able to guarantee extremely fast delivery in almost all European countries. This will enable you for operate your company even more efficiently and economically. Further to that, to be able to offer you a particularly interesting product range, we are constantly striving to expand our range of products.
                • Cylinder

                    • Hydraulic cylinder

                    • UHD, UHSZ 100/ 160, UHSZ 250)
                      In accordance with the currently valid ISO and DIN regulations.

                      >> UHD
                      In addition, standard cylinders up to 250 bar. In line with customer requirements we also develop special cylinders according to quite individual specifications.

                      >> UHSZ
                      All cylinder versions can be produced as serve cylinders or fitted with an integrated position measuring system.
                    • Chemical application, process engineering

                    • (Clamping cylinder, cylinder for HPLC-columns)
                      >> clamping cylinder
                      >> cylinder for HPLC columns

                      As a special development Universal Hydraulik designed clamping cylinders, which operate as replacement for mechanical mushroom-headed anchor screws. The hydraulic, easily operated sealing/closing elements are used mainly in the chemical industry.
                      We have also been using cylinders for HPLC columns with internal anti-turning safety devices and integrated position measuring system now for some years.
                  • Service

                        • Customer support

                        • Service is of the greatest importance to us and is appreciated by the project management right up to the customer service of our customers.
                          Our customer service department ensures professional repair of hydraulic components
                          and is equipped with the most modern test facilities for final acceptance.
                        • Service team

                        • We operate our on-site fault analysis and repair service at our customer locations in the same
                          way. Be it at home or abroad, our customer service teak is always ready to assist with any problem.