Mazak
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  • Offer Profile
  • Yamazaki Mazak was established in 1919 and has been contributing to the development of the machine tool industry as a leading global company. Yamazaki Mazak manufactures not only advanced machine tools such as multi-tasking centers, CNC turning centers, machining centers and laser processing machines but also automation systems with the concept of DONE IN ONE to support global manufacturing by providing exceptional productivity and versatility. We will continue to develop advanced machine tools for progress in manufacturing as well as society.
Product Portfolio
  • Automation

  • Mazak is the largest manufacturer of Flexible Manufacturing Systems, with a production history of more than 27 years.

    The PALLETECH SYSTEM is designed with the flexibility required for shorter product life cycles, minimum in-process inventory, just-in-time production and other demands of today’s manufacturing environment.
      • PALLETECH MANUFACTURING CELL

      • We offer the PALLETECH Manufacturing Cell (1 level) and PALLETECH High Rise System (2, 3 levels) according to your production volume and budget.

        Furthermore, the PALLETECH System is designed for convenient system expansion after the initial installation to easily respond to increased production requirements in the future.
      • E-BOT CELL

      • The e-BOT Cell 720 is designed to realize up to 720 hours of unmanned operation per month in the machining of a wide variety of workpieces. Even for changes in production lot sizes, labor requirements are minimal.
      • GANTRY ROBOT SYSTEM

      • Gantry robots are a very effective system to automatically load material and unload workpieces for unmanned operation over extended periods of time.
      • ROBO SMART CELL AUTOMATION SYSTEM

      • Mazak’s ROBO SMART CELL (RSC-2) enhances the productivity and flexibility of your machine tool investment.

        Shown with ROBO SMART CELL (RSC-2) QUICK TURN SMART 200M
      • LASER FMS

      • Extensible Manufacturing Cell
        Flexible system expansion by adding material stockers, additional laser machines and finished workpiece stockers in response to increased production requirements.

        Shown with SUPER TURBO-X 510 Mk lll G + Extensible Manufacturing Cell

        Compact Manufacturing Cell
        10 pallets with the material and finished worksheets can be stored in the shelves. Number of micro joins can be minimized since the finished worksheet is unloaded to the stocker with the pallet.

        Shown with OPTIPLEX 3015 II

    • Mazak Laser Technology

    • High-speed, high-accuracy laser cutting with unsurpassed productivity

      Yamazaki Mazak started the production of laser processing machines in the 1980's.

      Ever since, we have concentrated on producing the most advanced machines available, capable of cutting thin to thick flat workpieces, cubic workpieces and pipe and structural materials – all with high-speed and high-accuracy. This is made possible by using the latest machine tool and CNC technology and CAD/CAM software while focusing on overall ergonomic machine design. Our extensive laser product range incorporating the most advanced technology is designed to meet virtually any production requirement.

        • 2D LASER PROCESSING MACHINES

            • OPTIPLEX FIBER II series

            • Fiber Laser processing machine

              Intelligent performance for maximum productivi
              ty
               
              • Utilizes high dynamics configuration, 2 pallet changer design with a helical rack and pinion positioning system that features high cutting speeds, maximum throughput and rugged construction.
              • Equipped with Intelligent Multi-Function Torch and Nozzle Changer technology directly increases the productivity by allowing the machine to optimize the torch setup automatically per program.
              • Fiber technology for ultra high-speed cutting and lower running costs
            • OPTIPLEX II series

            • High-speed, high-accuracy CO2 laser processing machine

              • Utilizes a flying optics, 2 pallet changer design with a helical rack and pinion positioning system that features high cutting speeds, maximum throughput and rugged construction.
              • Equipped with Intelligent Multi-Function Torch and Nozzle Changer technology directly increases the productivity by allowing the machine to optimize the torch setup automatically per program.
            • OPTIPLEX NEXUS

            • Advanced CO2 laser processing machines

              Simple, Compact, high-performance laser processing machine designed to provide the maximum value

            • OPTIPLEX NEXUS FIBER

            • Fiber laser processing machine designed to provide you the maximum value
            • SUPER TURBO-X series

            • High-precision, CO2 laser processing machine

              Advanced MAZATROL PREVIEW 3 CNC

              SUPER TURBO-X unique features:

              • Table Feed System Designed for excellent table access, ease of operations and convenient processing of a wide variety of workpieces in small size lots.
              • Constant beam length for stable cutting performance
              • A wide variety of automatic operation systems are available
              • The SUPER TURBO-X can be easily integrated into an Extensible Manufacturing Cell
            • SUPER TURBO –X 510 MK III RTC

            • High-precision, CO2 laser processing machine

              Perform laser cutting of thin to thick sheets 3 dimensional shapes and even tapping chamfering by just one machine

              Unique features:

              • Tapping/chamfering unit is standard equipment for both 2D flat sheet and pipe applications
              • Non-stop cutting and constant beam length delivery system
              • Rotary chuck is standard equipment for the cutting of pipe, tubing and structural material
          • 2D/3D

              • SPACE GEAR 510 MK II

              • SPACE GEAR 510 MK II delivers full size machine performance with the flexibility of 2D/3D features. Tubes, pipes and structural shapes can all be processed by adding a CNC rotary chuck and supports for long workpieces.
                 
                • All –in-one 2D/3D Laser processing machine for maximum flexibility
                • 6-Axis with integrated chuck, ±360° A-axis and ±135° B-axis
                • 2D flat worksheets, 3D workpieces and pipe processing all cut by one machine
                • Constant –beam length system provides stable cutting performance
              • SPACE GEAR –U 44

              • 2D/3D laser Processing machine

                Laser processing machine that cuts 2D flat sheet and plate with high speed and high accuracy as well as 3D formed shapes and 3D 6-axis-rotary fabrication of pipe, tube and structural steel and bevel cutting of plate.

            • 3D TUBE CUTTING MACHINES

                  • 3D FABRI GEAR II series

                  • 3D Laser Processing Machine

                    Automatic and continuous 3D laser cutting of long structural material

                    Key Features and Benefits:

                    • 3D laser cutting of long round/ square / rectangular pipe, as well as H, I and L beams
                    • Complete all cutting processes from 3D cutting to tapping in just one machine when equipped with the optional tapping unit [Max. M12]
                    • Just load long material in the loading station, 3D cutting performed automatically as well as transfer of finished parts to the unloading station
                    • Reduced running cost, thanks to the new laser oscillator
              • AUTOMATION

                  • EXTENSIBLE MANUFACTURING CEL

                  • Variety of automation systems available to meet a wide range of production requirements
                    • Flexible system expansion by adding material scockers, additional laser machines and finished workpieces stockers.
                    • Designed for continuous unmanned operation 24hours/day
                    • Production schedule management, on-line operation and managemenet of material stocker are performed by system controller
                    • Thin to thick worksheet, up to 25mm are automatically loaded and unloader
                    • System expansion up to 4 machines
                    • Customer’s rack system can be integrated in the EMC.
                  • COMPACT MANUFACTURING CELL

                    • Compact 10 pallet stocker for OPTIPLEX Series
                    • 25 mm thick material capacity
                    • 1000 Kg plate capacity
                    • Optional sorting station also available.
                  • FMS OPTOPATH 7200

                    • From raw material to cut parts sorted from scrap.
                    • FMS OPTOPATH 7200, high adding value thanks to unmanned operations
                • INTELLIGENT FUNCTIONS

                      • Intelligent Technology

                      • The MAZATROL, the first conversationally programmed CNC system in the world, was introduced in 1981. In 1998, the MAZATROL was fused with a personal computer that incorporated our extensive expertise for unsurpassed operating efficiency. Today,There are 10 INTELLIGENT functions for the machines tools and 2 for laser processing machine – all incorporate the latest technology in order to provide higher productivity.
                  • CNC SYSTEM

                        • Mazak laser processing machine CNC systems

                        • The revolutionary MAZATROL CNC, developed exclusively by Mazak, was first used on metal cutting machine tools in 1981.
                          This unique system also has been used on Mazak lasers for almost 30 years.

                          By incorporating the most advanced technology possible, these systems provide unsurpassed ease of operation and high performance.

                    • INTEGREX - Multi-Tasking

                    • The complete Fusion of a CNC Turning Center and Machining Center

                      Complete every one of your machining operations from raw material to finished component in one hit, in one setup with the ultimate DONE-IN-ONE machine from Mazak.

                      Ergonomic, environmentally efficient and excellent value, the all new Integrex i-series incorporates the very latest technologies, Mazak quality and total support.
                        • INTEGREX e-H

                        • Done-in-one processing for the machining of large workpieces.
                          Large swing and Y-axis stroke for large workpieces

                          Roller guides on all linear axes for increased rigidity

                          Wide variety of optional equipment to reduce machining processes and improve machining capability

                          Key Features and Benefits:
                          • Done-in-One performance
                          • Y-Axis, off-center machining
                          • 240-degree B-Axis milling spindle positioning
                          • Single-setup machining
                          • Second turning spindles
                          • Lower turret rotary tool spindles
                          • Large capacity tool magazine
                        • INTEGREX e-RAMTEC

                        • The INTEGREX e-RAMTEC series is equipped with a ram spindle for deep ID turning/machining in addition to the machining capabilities of the INTEGREX e-V II series.

                          Key Features and Benefits:
                          • High-accuracy positioning of B and C-axis
                          • Ram spindle for deep inner diameter turning and milling
                          • 2 pallet changer and large-capacity tool magazine for reduced setup time
                          • Convenient operation and maintenance thanks to the ergonomic machine design
                          • Factory automation – convenient system expansion to meet changes in production requirements
                        • INTEGREX e-V

                        • The INTEGREX e-V II series is complete fusions of CNC machining centers and vertical turning centers. These combinations of machining centers/turning centers are by far the most advanced Multi-Tasking machines in the industry. Complete all operations in a single setup – turning, milling, drilling and more with Mazak's Done-in-One machining concept that can be applied to small to large very complex parts. Machines include B-axis tilt milling spindles and C-axis turning spindle tables. Machine configurations are two pallet or single table (S) versions.

                          Key Features and Benefits:
                          • Done-in-One performance
                          • 150-degree B-axis tilt milling spindles
                          • Powerful turning/C-axis spindles
                          • Single-setup machining for large parts
                          • Large capacity tool magazine
                        • INTEGREX i

                        • The INTEGREX i series, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy plus ease of operation and convenient maintenance thanks to the ergonomic machine design.

                          Key Features and Benefits:
                          • Long strokes for large workpiece capacity
                          • 5-axis simultaneous machining for complex workpieces
                          • Processing from raw material to finish workpiece in a single setup
                          • High-power spindle for heavy-duty cutting
                        • INTEGREX IV

                        • The INTEGREX is the most widely used multi-tasking machine tool in the world. Wide range of specifications is available to meet a variety of process integration requirements.
                        • INTEGREX i-V

                        • The INTEGREX i-V series is the productive fusion of the performance of turning centers and machining centers incorporating of tilting B-axis for 5-axis machining.

                          Key Features and Benefits:
                          • 5-axis simultaneous machining for complex workpieces
                          • Processing from raw material to finish workpiece in a single setup
                          • High-power spindle for heavy-duty cutting
                        • INTEGREX j

                        • The INTEGREX j-series, your new portal for multi-tasking, is designed to provide you the maximum value as the newest member of the INTEGREX series and will define a new standard for multi-tasking machines.

                          Key Features and Benefits:
                          • Compact machine design with a large machining area
                          • Large true Y-axis design
                          • Mill Spindle indexing (B-axis) for versatility
                          • High-speed, high-torque milling spindle
                          • matrix nexus 2 CNC controller
                          • 20-tool magazine (standard), 36 and 72 tool magazine optional
                      • 5-Axis

                      • 5-axis machining provides infinite possibilities as to the part sizes and shapes you can effectively process. The term “5-axis” refers to the number of directions in which the cutting tool can move. On a 5-axis machining center, the cutting tool moves across the X, Y and Z linear axes as well as rotates on the A and B axes to approach the workpiece from any direction. In other words, you can process five sides of a part in a single setup.
                          • INTEGREX e-V: INTEGREX e-1250V/8 II

                          • Make large, complex cylindrical parts ... fast and precisely
                            • Compact integrated spindle design delivers performance machining of complex profiles.
                            • High performance milling spindle for higher productivity.
                            • Direct Drive (DD) motor for C-axis turning with higher speed and torque capability.
                            • Latest SIEMENS SINUMERIK 840D sl CNC technology
                          • VARIAXIS i

                          • Multiple-Surface / Simultaneous 5-axis Machining Center

                            5-axis simultaneous machining centers designed for exceptional versatility, now available with turning capability.
                            The VARIAXIS i series features high-speed, high-accuracy performance. 

                            Largest machining envelope for this class machining center.
                            Additionally, turning capability, 2 pallet changer systems and FMS are available to meet a large variety of production requirements.

                            Key Features and Benefits:

                            • Done-In-One capability streamlines production and improves overall management
                            • Intelligent Functions provide ease of operation and optimum efficiency
                            • Wide range of spindle speeds available for exceptional versatility
                            • Reliable cam-driven tool changer offers higher productivity
                              Various tool magazine capacities provide part-processing flexibility
                            • High-rigidity table with roller gear cams eliminate backlash to ensure accuracy
                            • MATRIX 2 CNC control provides unbeatable accuracy and increased productivity
                          • VARIAXIS j

                          • The high-accuracy, high-value VARIAXIS j-Series provides multiple surface and simultaneous 5-axis machining center options for handling a wide variety of applications within industries that include aerospace, automotive and general machinery.

                            The series handles all processes from raw material input through final machining to provide dramatic reductions in lead times and improve workpiece accuracy through the elimination of multiple setups.

                            Key Features and Benefits:
                            • j-500 and j-600 provide high-accuracy multi-surface machining
                            • j-500 5X and j-600 5X offer high-accuracy simultaneous 5-axis machining
                            • Done-in-One operations reduce total production time
                            • Rotary/tilt table on j-500 and j-600 provides simultaneous 4-axis capabilities and A-axis indexing
                            • Rotary/tilt table on the j-500 5X and j-600 5X enables simultaneous 5-axis machining
                            • High-rigidity tables provide precision machining
                            • 12,000 and 18,000 spindle speeds provide exceptional versatility
                            • 18-tool and 30-tool magazines offer long, continuous operation
                            • Automatic tool changers reduce machining cycle times
                            • Linear roller guide on X-, Y- and Z-axes provide high accuracy positioning
                            • Easy conversational programming for multi-surface and simultaneous 5-axis machining
                          • VERSATECH

                          • The VERSATECH Series of multiple-surface 5-axis double-column machining centers is designed to provide unsurpassed productivity in the machining of very large workpieces thanks to spindle heads that can position to the vertical and horizontal positions and any angle in between. The machining time for cast iron and non-ferrous material workpieces can be considerably reduced thanks to the fastest cutting feedrate and spindle speed in this machining center class. In addition, since multiple-surface machining can be realized by just changing the position of the spindle head by program command, non-cutting time is considerably reduced.

                            Key Features and Benefits:
                            • Multi-Face Machining
                            • C-Axis Rotation Continuous for full 5-Axis Machining
                            • Expansive tool-storage capacities
                            • High Speed, High Accuracy, High Rigidity
                            • Mazatrol Matrix 2 - Standard Equipment
                          • VERTICAL CENTER NEXUS

                          • The Vertical Center Nexus Series combines advanced technology, productivity and value for a wide variety of machining applications. This makes them an incredible value for shops large and small. Equipped with the Mazatrol Matrix Nexus CNC, this control provides conversational or EIA programming, giving the capability and productivity necessary for today's technology driven shops.

                            Key Features and Benefits:
                            • Standard, high-speed (HS) or high-torque spindles available
                            • Rotary/tilt tables on for 4 and 5-axis models
                            • Various capacity tool magazines
                            • Large machining envelopes
                            • Two-pallet changers and Twin-Table changing with front loading stations
                            • Easy integration of articulated robots for process automation
                          • VORTEX HORIZONTAL PROFILER

                          • 5-Axis Simultaneous Horizontal Machining Center
                          • VORTEX i

                          • High productivity with integration of latest MAZATROL SmoothX CNC.
                          • VORTEX II

                          • The VORTEX Series of 5-axis Vertical Machining Centers delivers high productivity through full simultaneous 5-axis machining as well as multiple surface machining capabilities. The Series features larger sized machines for processing big complex workpieces such as those often found in the aerospace industry. Tilt/rotary spindles as well as pallet changing highlight the series of machines.

                            Key Features and Benefits:
                            • High speed, simultaneous 5-axis and multiple surface machining
                            • Tilting and tilt-rotary spindles
                            • Large table sizes
                            • CAT 50-taper 10,000 rpm / 50 hp spindles and available high-torque spindles
                            • Tool storage capacities from 30 to 348 tools availableTwo-pallet changin
                            • PALLETECH automation is available with certain machine models
                          • VTC

                          • Mazak’s Vertical Travelling Column (VTC) range of machining centres has been designed to meet the needs for today’s challenging and diverse range of manufacturing applications where performance, flexibility and precision are key product attributes. The flexible configuration of the VTC provides the capability to process an extensive range of components from medium to large across industries including aerospace, power generation, industrial equipment and general subcontract.

                            The VTC range of products is available in either 3, 4, 5 and 6 axis configurations, which in conjunction with an extensive range of customer defined options and accessories delivers the ultimate platform for your application needs.

                            Key Features and Benefits
                            • Integrated Mazak Technology delivers class leading accuracy and repeatability.
                            • Reduced load and unload time for maximum spindle utilisation.
                            • Flexibility to meet changing application needs.
                            • Enhanced productivity through easy to program Mazatrol CNC.
                            • Superior Operator Ergonomics
                        • CNC Turning Centers

                        • Unsurpassed quality. Unrivalled reliability.

                          Introducing the QUICK TURN NEXUS. Advanced 2, 3 and 4- axis turning centres packed with high performance features at a surprisingly affordable level of investment.
                            • CYBERTECH TURN

                            • Powerful, Heavy-duty CNC Turning Centers

                              This powerful turning centre is equipped with a rotary tool spindle, lower turret and many new features to deliver higher productivity.

                              A wide variety of optional specifications are available, including an automatic long boring bar stocker and advanced threading software that re-cuts threads, making CyberTech Turn especially suitable for oil industry components and other industries that machine long, large diameter workpieces. 

                              Key Features and Benefits:

                              • 12-position upper turret with turning and/or rotary tool abilities
                              • Various bed lengths for long shaft applications
                              • Deep hole boring with automatic changer
                              • Fully Programmable servo tailstock
                              • Mazatrol matrix 2 and matrix nexus 2 conversational programming
                            • DUAL TURN

                            • 2-spindle CNC Turning Centres

                              For high-efficiency, high production chuck work. Twice the machining capability on single machine platforms for saving valuable manufacturing floor space. The machines provide twice the tool capacity with two 12-position turrets.
                            • HQR

                              • 2 turret/2 spindle construction delivers unsurpassed productivity
                              • High productivity with integration of latest MAZATROL SmoothG CNC
                              • Both main and second spindles have 22kW (30min) 5000rpm giving high performance cutting
                            • HYPER QUADREX

                            • 2 turret / 2 spindle CNC turning center

                              Key Features and Benefits

                              • 2 turret/ 2 spindle machine construction for reduced cycle time
                              • Upper and lower turrets with Y-axis for unsurpassed efficiency
                              • High-speed and high-torque main/milling spindles
                              • High-speed rapid traverse rate for reduced non-cutting time
                              • A variety of unmanned operation equipment such as bar feeder and robot loader optionally available
                              • MAZATROL matrix 2 CNC system
                            • IVS

                            • The unique IVS Inverted Vertical Spindle Series of machines provides maximum stability and high accuracy positioning for high volume production applications. Machine automation can be custom configured to specific application requirements, and two machines can be joined to complete first and second processes. For the IVS Series, Mazak can supply the automation, material handling, tooling and gauging for complete turnkey systems. All this combined in a compact footprint with maximum accessibility for part and tool setups.

                              Key Features and Benefits:

                              • Inverted spindle designs
                              • Available rotary tool milling (M) capability
                              • High accuracy positioning and performance stability
                              • Accepts parts in any orientation
                              • Easily configured into two-machine turnkey setups
                              • Rotary tooling for more complete processing
                              • Gantry loader automation
                            • MAZATECH

                            • The MAZATECH Series of Column-feed Vertical Machining Centers designed for enhanced ease of operation and productivity. The machines provide ample table sizes for long part or multiple smaller-part setups.

                              Key Features and Benefits

                              • High efficiency, high-horsepower 50 taper spindles
                              • Fast rapid traverse speeds
                              • Standard 30-tool storage capacity, 60-tool optional
                              • Long X-axis travels
                            • MEGATURN NEXUS

                            • Vertical Turning Center designed for heavy-duty cutting
                               

                              Key Features and Benefits

                              • Powerful cutting capability for high productivity
                              • 12- Position drum turret for heavy-duty machining
                              • Automatic tool changer for turning tools (Option)
                              • MAZATROL matrix nexus 2 control system
                              • Ergonomic design for convenient operation
                            • MEGATURN SMART

                            • Vertical Turning Center designed for heavy-duty cutting

                              Key Features and Benefits

                              • Powerful cutting capability for high productivity
                              • 12- Position drum turret for heavy-duty machining
                              • Automatic tool changer for turning tools (Option)
                              • MAZATROL matrix nexus 2 control system
                              • Ergonomic design for convenient operation
                            • MULTIPLEX II

                            • The MULTIPLEX Series of CNC Turning Centers with dual-spindle/dual-turret machine configurations for mid-sized lot production. Both spindles can be used to efficiently machine the front and back sides of parts, including milling, single-setup production. Both turning spindles are identical in performance and can also be used to simultaneously cut two parts at one time. Their synchronized rotation delivers high-accuracy for operations like shaft work.

                              Key Features and Benefits:

                              • Center partition allows use as two separate machines
                              • High accuracy shaft machining
                              • High accuracy and high speed workpiece transfer
                              • Large window for excellent visibility of both spindles
                              • Moveable CNC operation panel for operator ease of use
                              • Ease of programming with ability to use both conversational and EIA ISO programming format as standard
                            • QUICK TURN 6G, 6T

                            • The QUICK TURN Series of CNC Turning Centers features compact machines designed for small workpieces, with high volume and high accuracy requirements. Offered in chucker and conventional configurations, the machines offer versatility and high efficiency turning capability.

                              Key Features and Benefits:

                              • High efficiency turning spindles
                              • Collet and three-jaw chuck styles
                              • Gang and octagonal drum turret tooling systems
                              • Compact machine footprints
                              • Available with standard automation packages
                            • QUICK TURN NEXUS

                            • New generation world-class CNC turning centers that combine Advanced Technology, Productivity, and Value. A wide variety of machine specifications - from 2-axis models to turning centers with rotary tool spindle and second spindle - is available to meet your production requirements.

                              Key Features and Benefits:

                              • Powerful main turning spindles with integral motors
                              • Full C-axis contouring available on machines with rotary tool milling spindles
                              • CNC programmable tailstocks
                              • Through-hole chuck packages
                              • Fast indexing turrets for maximum efficiency
                              • Automatic tool eye
                              • Easy integration of bar feeders and robotic loading for unmanned operation
                            • QUICK TURN PRIMOS

                            • Compact, high-performance CNC turning center

                              Floor space requirement is 20% smaller than comparable machines

                            • QUICK TURN SMART

                            • The QUICK TURN SMART Series of CNC Turning Centers combines productivity, high-accuracy, and high-reliability, while providing high performance and unsurpassed production value for small to medium-sized parts. Also available with rotary tool milling spindles, (M) machine configurations provide milling, drilling and tapping capabilities in addtion to turning operations.

                              This series offers Mazak's entry-level SMART control with a user-friendly interface that provides just the right amount of technology needed to quickly and accurately produce simple workpieces.

                              Key Features and Benefits:

                              • Powerful main turning spindles with integral motors
                              • Full C-axis contouring available on machines with rotary tool milling spindles
                              • CNC programmable tailstocks
                              • Through-hole chuck packages
                              • Fast indexing turrets for maximum efficiency
                              • Automatic tool eye
                              • Easy integration of bar feeders and robotic loading for unmanned operation
                            • SLANT TURN NEXUS

                            • Heavy-duty CNC Turning Centres

                              High efficiency machining of long shaft workpieces

                              Key Features and Benefits

                              • Designed to efficiently machine long shaft workpiece by powerful 45 kW (60 HP) [30 min. rating] spindle motor with maximum torque of 7000 Nm ( 713.8 kgf.m)
                              • Available with an optional NC steady rest with a maximum gripping range of Ø 410mm.
                              • Provides ease of operation thanks to the MAZATROL Nexus 2 CNC which also controls the tailstock and optional NC steady reast
                            • SUPER QUADREX

                            • The Super Quadrex 4 axis Series of single spindle, two-turret CNC Turning Centers offers Multi-tasking machining. Faster cycle times by simultaneously cutting with upper and lower turrets –such as O.D. and I.D, O.D. and drilling for balanced cutting. These high production machines also increase throughput for mass production applications of longer shaft work, or for chucked work. Super Quadrex (M) configuration machines also offer live spindles for secondary drilling and milling operations on the centerline.

                              Key Features and Benefits:

                              • Two 45 degree opposed wedge style turrets for combined operations
                              • Balanced cutting capability using both turrets
                              • Steady rest applications capability
                              • Fast setup using standard tool eye feature
                              • Integral spindle technology
                              • Easy integration of bar feeders and gantry robots for automated operations
                          • Vertical Machining Centers

                          • Mazak's Vertical Machining Centres serve the full spectrum of industries, from subcontract to aerospace.

                            With the VTC series there is so much flexibility for 3, 4 and 5-axis machining, that you will be able to access almost any industry sector and deliver high quality precision parts quickly, reliably and competitively.
                              • FJV

                              • High-rigidity, double column vertical machining center

                                Equipped with an automatic tool changer for angle tools. Simplified conversational programming of multi- surface machining thanks to the MAZATROL CNC. By performing multiple surface machining in a single workpiece setup, in-process time is considerably reduced when compared to conventional processing.

                                Key Features and Benefits:

                                • FJV 5 Face II series
                                • Newest member of the FJV series which has the capability of machining 5-faces of a workpiece in a single setup.
                                • Multi-surface attachment (option) for increased productivity.
                                • Ergonomic machine design provides unsurpassed ease of operation in the machining area.
                              • MAZATECH

                              • The MAZATECH Series of Column-feed Vertical Machining Centers designed for enhanced ease of operation and productivity. The machines provide ample table sizes for long part or multiple smaller-part setups.

                                Key Features and Benefits

                                • High efficiency, high-horsepower 50 taper spindles
                                • Fast rapid traverse speeds
                                • Standard 30-tool storage capacity, 60-tool optional
                                • Long X-axis travels
                              • SUPER VELOCITY CENTER

                              • The SUPER VELOCITY CENTER 2000L II Series of traveling column Vertical Machining Centers deliver high speed and efficient machining of extremely long workpieces. Linear motors provide high-speed super-fast X-axis rapid traverse speeds to reduce non-cut times. These machines are especially well suited for long aerospace parts.

                                Key Features and Benefits:

                                • Long beds accommodate extremely long workpieces
                                • Fast high-accuracy positioning and cutting rates
                              • VERTICAL CENTER NEXUS

                              • The Vertical Center Nexus Series combines advanced technology, productivity and value for a wide variety of machining applications. This makes them an incredible value for shops large and small. Equipped with the Mazatrol Matrix Nexus CNC, this control provides conversational or EIA programming, giving the capability and productivity necessary for today's technology driven shops.
                                 

                                Key Features and Benefits:

                                • Standard, high-speed (HS) or high-torque spindles available
                                • Rotary/tilt tables on for 4 and 5-axis models
                                • Various capacity tool magazines
                                • Large machining envelopes
                                • Two-pallet changers and Twin-Table changing with front loading stations
                                • Easy integration of articulated robots for process automation
                              • VERTICAL CENTER PRIMOS

                              • Compact & High Performance

                                Newly-designed spindle ensures stable machining performance. Overall productivity is increased, thanks to high acceleration rate on spindle and 60m/min rapid traverse rate.
                              • VERTICAL CENTER SMART

                              • The VERTICAL CENTER SMART Series is a world-class line of Vertical Machining Centers that combine advanced technology, productivity and value for a wide variety of machining applications. Grease-packed ceramic spindle bearings increase machine rigidity, reduce heat and help to reduce maintenance. The series offers Mazak's entry-level SMART control, with a user-friendly interface that provides the most current technology needed to quickly and accurately produce work pieces in Mazatrol Conversational or EIA formats.

                                Key Features and Benefits:

                                • Compact footprint to maximize floor space
                                • Robust 40-taper grease-packed spindles with ceramic bearings metal
                                • SMART CNC control simplifies machine set up and increases operator efficiency
                                • Performance enhancing Intelligent Machine features
                                • Ergonomic control swings for easy operator viewing
                                • High accuracy and productivity for a variety of industry applications
                                • Easy integration of articulated robot for process automation
                              • VTC

                              • Mazak’s Vertical Travelling Column (VTC) range of machining centres has been designed to meet the needs for today’s challenging and diverse range of manufacturing applications where performance, flexibility and precision are key product attributes. The flexible configuration of the VTC provides the capability to process an extensive range of components from medium to large across industries including aerospace, power generation, industrial equipment and general subcontract.

                                The VTC range of products is available in either 3, 4, 5 and 6 axis configurations, which in conjunction with an extensive range of customer defined options and accessories delivers the ultimate platform for your application needs.
                                 

                                Key Features and Benefits

                                • Integrated Mazak Technology delivers class leading accuracy and repeatability.
                                • Reduced load and unload time for maximum spindle utilisation.
                                • Flexibility to meet changing application needs.
                                • Enhanced productivity through easy to program Mazatrol CNC.
                                • Superior Operator Ergonomics
                            • Horizontal Machining Centers

                            • Designed to provide unsurpassed performance, productivity and reliability

                              Increased cutting performance thanks to high-rigidity bed and column

                              The increased number of available spindle specifications provides efficient machining for a wide variety of workpiece material

                              Longer Y-axis stroke and larger maximum tool diameter for increased productivity
                                • µ-Series

                                • The µ-Series is a high-performance small machining center for pallets up to 1000x1000 mm. It is equipped with a variety of countermeasures for heat displacement to ensure stable accuracy over long periods of operation, providing the same machining accuracy as a Jig-borer.
                                • HCN

                                • Powerful 10000rpm, 50 taper 37kW spindle for machining a wide range of workpieces and materials
                                  2 Pallet Changer as standard equipment for higher efficiency
                                  60m/min high speed rapid traverse reduces non cutting time to increase productivity
                                • HORIZONTAL CENTER NEXUS

                                • Designed to provide unsurpassed cutting performance thanks to the high-rigidity bed and column.
                                  Increased number of available spindle specifications provides efficient machining for a wide variety of workpiece materials.

                                   Key Features and Benefits:

                                  • High-speed 18000 rpm spindle-standard and high-torque 12000 rpm spindle optional available
                                  • High-speed and high-accuracy positioning X,Y,Z-axis: 60 m/min, 0.8 G acceleration/ deceleration
                                  • Wide variety of optional factory automation equipment for unmanned operation
                                  • High-accuracy machining thanks to high-rigidity construction and high-response drive system
                                • MEGA

                                • The MEGA Series Super High-Torque Horizontal Machining Centers are highly rigid machines that make the heavy-duty machining of tough materials from steel and cast iron to Inconel and titanium extremely efficient, accurate and productive. The machines feature wide machining areas for accommodating large, heavy workpieces.

                                  Key Features and Benefits:

                                  • High-horsepower, high-torque integral spindle/motors
                                  • High-rigidity bed and column ensure high-performance, high-accuracy
                                  • Linear-roller guides on all axes for speed and accuracy
                                  • Cam-driven tool changing ensures reliable high-speed tool change cycles
                                  • 60-tool storage capacity and 80, 120, 160, 180, 240 and 348 capacities optional
                                  • Standard two-pallet changers
                                  • Easy interface with Mazak's PALLETECH System for automated operation
                                • ORBITEC

                                • The ORBITEC large part machining centers provide the capability to create true turned surfaces on parts that difficult, or too large, to rotate. The machines greatly reduce setup times and improve throughput for large, heavy and awkward workpieces such those often found in the energy industry. As a cost-effective, innovative valve body production center ORBITEC machines can complete more than 75% of valve applications in one setup while maintaining high tolerances.

                                  The patented head-design technology in ORBITEC machines allow them to perform a variety of operations, including the facing of flange surfaces, conical boring of taper holes, face milling and endmilling, in a single part setups. The machine's head allows the centerline of rotation to be moved for positioning the turning centerline where needed.

                                  Key Features and Benefits:

                                  • Unique headstock design
                                  • High-precision large-component machining
                                  • Heavy duty integrated spindle motor
                                  • Large-diameter turning capability
                                  • Optional two-pallet changer and integration into PALLETECH system for linking with other Mazak machining centers in atutomated production cells
                                • UN

                                • These machines are horizontal and vertical machining centers dedicated to aluminum machining which pursues improvement of productivity and reliability. This machine has achieved space-saving and high speed machining suitable for mass production lines.
                              • Machine Tool CADCAM System

                              • MAZATROL CAM – Programs can be made, edited and checked anytime in the office

                                A machine operator can easily use the MAZATROL CAM since the operation method is the same as the CNC mounted on a machine
                                  • MAZATROL SMOOTH

                                  • SMOOTH TECHNOLOGY incorporates the new MAZATROL SMOOTHX CNC alongside new machine hardware and servo systems to deliver an improved operator experience, faster machining times and further integrate CNC into the overall factory management system. The result is a breakthrough in CNC which uses intuitive operations in a similar manner to smartphones and tablets.
                                  • MAZATROL Matrix CAM 2

                                  • Machine programs can be made and then checked for machine interference in the office using the Matrix CAM 2
                                  • MAZATROL CAM Smart 2

                                  • Programming and program checking can be done in the office.
                                  • Laser CADCAM System

                                  • Mazak CADCAM Systems – Indispensable tools to enhance laser machine productivity
                                    • Mazak software provides the optimum processing conditions in order to maximize productivity
                                    • CADCAM Fabrication System

                                    SMART System
                                    Innovative CADCAM system that uses 3D solid models. Even an inexperienced operator can easily make NC programs for complex shapes from 3D models to considerably increase laser machine utilization.

                                    SPACE CAM
                                    3D CAD files can be imported and used to make cutting programs in the minimum time. The same data can be used to automatically make the cutting programs used to produce fixture components for the workpiece.

                                  • Mazak Cyber Production Center

                                  • Comprehensive Factory Management Software
                                    By using a network, this software can manage your factory in real-time by providing accessibility to machine data, machining programs, fixture data, tool data, production schedules and other data

                                    Cyber Tool Management
                                    Comprehensive control of all tool data over a network minimizes machine non-cutting time due to tool setups

                                    Cyber Scheduler
                                    Easily displays current workloads on all machines and estimated completion time when new jobs are added.

                                    Cyber Monitor
                                    Conveniently check machine operation and job process status in office or off-site location.
                                  • Siemens Technology

                                  • The class leading Mazak machines
                                    • VTC-800/30SR
                                    • VTC-800/20SR
                                    • VTC-800/30SDR
                                    • VARIAXIS i-500
                                    • VARIAXIS i-600
                                    • INTEGREX e-500H II
                                    • INTEGREX e-670H II

                                    Are now available with the latest SINUMERIK 840D sl CNC technology.

                                    SINUMERIK is simple to operate and offers many innovative functions and technology cycles for cost-efficient manufacturing. The programming method is always the right one for your requirements – be it for small or large batch production, for simple or complex workpieces. SINUMERIK is a productive CNC system for every technology application.

                                • Technology

                                    • High Speed, High Accuracy

                                          • High Speed, High Accuracy

                                          • Yamazaki Mazak has always focused on developing innovative machine tools and has designed machines to meet today’s as well as tomorrow’s requirements. Mazak machines not only incorporate multi-tasking technologies, they also utilize the most advanced technologies such as automation, direct drive motors, roller guides and conversationally programmed CNC systems to provide you with the ability to effectively machine a wide variety of workpieces in small size lots. Our goal is to develop machines that provide customers unsurpassed productivity and ease of operation.
                                      • Intelligent Technology

                                      • The MAZATROL, the first conversationally programmed CNC system in the world, was introduced in 1981. In 1998, the MAZATROL was fused with a personal computer that incorporated our extensive expertise for unsurpassed operating efficiency. Today,There are 10 INTELLIGENT functions for the machines tools and 2 for laser processing machine – all incorporate the latest technology in order to provide higher productivity.

                                        A variety of Intelligent Functions provides incomparable operator support for exceptional ease of operation and the optimum machine efficiency.
                                          • Machine tools

                                            • Intelligent Thermal Shield
                                            • Intelligent Safety Shield
                                            • Intelligent Mazacheck
                                            • Smooth Corner Control
                                            • Active Vibration Control
                                            • Intelligent Performance Spindle
                                            • Mazak Voice Adviser
                                            • Intelligent Maintenance Support
                                            • Intelligent Balance Analyzer
                                            • Intelligent Bar Loader System
                                          • Laser

                                          • Intelligent Set-Up Functions:
                                            • Auto Torch Changing
                                            • Auto Nozzle Changing
                                            • Focus Detection
                                            • Auto Focus Positioning
                                            • Beam Diameter Control
                                            • Auto Profiler Calibration
                                            • Auto Nozzle Cleaning

                                            Intelligent Monitoring Functions:
                                          • Piercing Detection
                                          • Plasma Detection
                                          • Burning Detection
                                          • Lens Monitoring
                                        • Ergonomic

                                        • Yamazaki Mazak has always focused on not only improved machine performance but also machine ergonomics in order to realize unsurpassed ease of operation.
                                            • Excellent accessibility to the machining area

                                            • Efficient setup

                                            • Ease of operation

                                            • Large CNC display

                                            • Centralized maintenence

                                            • Door handle

                                            • Visibility of machining aarea

                                            • Orange line

                                          • Done-in-One

                                                • Done-in-One

                                                • Another important target is the ability to efficiently machine a wide variety of parts in small size lots. One of the most effective approaches for this is DONE-IN-ONE processing.

                                                  The “DONE-IN-ONE” concept incorporates all machining processes from raw material input through final machining – in just one machine. It provides the ability to reduce production lead time, improve machining accuracy, reduce floor space and initial cost, lower operating expenses, reduce operator requirements and to improve the work environment. As a result, the concept not only streamlines production, it also improves overall management.
                                            • Advanced Technology & Environmentally Friendly

                                            • The environment and our impact on our natural surroundings have always been important concerns of Yamazaki Mazak.

                                              This is shown by the fact that all factories in Japan where Mazak machine tools are produced are ISO 14001 certified, an international standard confirming that the operation of our production facilities does not adversely affect air, water or land.
                                                • High efficiency LED and low power consumption

                                                • High efficiency LED work lights are used for illumination of the machining area.

                                                  These lights, the CNC display and the optional chip conveyor are automatically shut off after a predetermined period for lower power consumption when the machine is in the stand-by state. Additionally, the optional high efficiency hydraulic system lowers overall electrical power consumption.
                                                • Earth-friendly manufacturing plant and laboratories

                                                • World R&D Center (World Research and Development Center)
                                                  Yamayaki Mazak Optonics Corporation
                                              • Smooth Technology

                                              • Yamazaki Mazak is set to revolutionise the world of CNC and deliver a step-change in machine control and performance with the launch of its SMOOTH TECHNOLOGY.

                                                SMOOTH TECHNOLOGY incorporates the new MAZATROL SMOOTHX CNC alongside new machine hardware and servo systems to deliver an improved operator experience, faster machining times and further integrate CNC into the overall factory management system. The result is a breakthrough in CNC that uses intuitive operations in a similar manner to smartphones and tablets.
                                                  • Productivity

                                                  • PROGRAMMING
                                                     
                                                    • New ‘Quick MAZATROL’ interface reduces the number of keystrokes to write a conversational program by 38% compared to its predecessor.
                                                    • Windows 8 gestures for moving, zooming, scaling and rotating the 3D display.
                                                    • Block processing speed for handling fine segment programs is four times faster than its predecessor
                                                    • New ‘3D Assist function’ provides directly import of 3D CAD to the CNC reducing programming time eliminating errors from manual input
                                                    • Five new process home screens to present critical data in a single view, simplifying the key operational stages from part programming, management of tool data and set-up, through to the actual machining cycle.
                                                    • New ‘Quick EIA’ interface includes a high speed display of tool paths and an analysis function to determine errors in the program that could cause surface defects.
                                                  • Connectivity

                                                  • Factory management integration
                                                     
                                                    • Various interfaces (EtherNet I/P, Profibus and C-Clink) enable flexible and fast connection to peripheral devices such as automated robotic loading and measuring systems
                                                    • Supports the MTConnect open-source, royalty-free manufacturing protocol
                                                    • Smooth Process Support (SPS) is the name for Mazak’s brand new range of shop management software for a PC
                                                    • Operation status and maintenance information can be managed and analysed by desktop and mobile devices with Smooth Monitor software
                                                    • Allows for centralised management and sharing of production data and system management
                                                    • Operation status and maintenance information, including mean time between failure analysis, are co-managed to improve productivity
                                                    • Potential fault cautions can be directly emailed to office devices
                                                  • New key Functions

                                                    • New Intelligent Pocket Milling (IPM)
                                                    • Seamless Corner Control (SCC)
                                                    • Variable Acceleration Control (VAC)
                                                    • Smooth Machining Configuration (SMC)
                                                  • Ease of Operation

                                                    • New touch-screen Graphical User Interface (GUI) panel with intelligent keyboard to offer intuitive operation similar to a smart phone or tablet
                                                    • The operating panel boasts a 19” control panel yet is 36% smaller than its predecessor
                                                    • Control panel angle is easily adjusted to suit the varying height and posture of the operator
                                                    • Control panel has been designed in collaboration with world-renowned industrial designer Ken Okuyama