Navigation : EXPO21XX > AUTOMATION 21XX > H16: CNC Machine Tools > FEHLMANN
FEHLMANN
Videos
Loading the player ...
  • Offer Profile
  • Conception, construction, production, start-up, service and training – FEHLMANN incorporates all of these values under one roof. For you, as the customer, this adds up to highly precise milling machines that are convincing due to their well-thought out ergonomics, compelling reliability and compact construction.
Product Portfolio
  • Machining centres in portal design

      • VERSA® 823

      • Ideal for the machining of precision mechanical engineering components and mould assemblies weighing up to 1000 kg.

        The FEHLMANN VERSA® 823 allows for precision and dynamic high-performance machining of work pieces weighing up to 1000 kg max. Highest geometric accuracy is achieved through the solid, strong ripped grey cast iron construction. All energy transmitting machine elements are cooled, thus preventing thermal deformations of the machine structure even under heaviest load. Automation can be easily integrated at any time without creating constraints to the accessibility of the working area.

        Features and Highlights
        • Travel X 875 mm, Y 700 mm, Z 450 mm
        • Big clamping area of 1200 x 750 mm
        • Motor spindle FEHLMANN HSK A-63
        • with powerful max. spindle torque 120 Nm
        • Highest geometrical precision and thermal stability
        • Best surface and perfect dimensional accuracy
        • Practice-oriented accessibility, also when loaded automatically by robot
        • Heidenhain CNC-control iTNC 530 with best dynamic setup
        • Generous tool changer, loadable with 44, 80, 250 and 346 tools.
      • VERSA® 825

      • Highest productivity for precise 5-axis machining of complex work pieces.

        The FEHLMANN VERSA® 825 is ideally suited for dynamic HSC milling as well as for machining of tough materials.The tilting rotary table is integrated longitudinally into the X-axis, thus allowing tilt operation that is wholly unaffected by the linear axes.
        Automation can be easily retrofitted at a later date and in no way constrains the access to the working area.

        Features and Highlights
        • Travels X 875 mm, Y 700 mm, Z 450 mm, A +/- 115°, B 360°
        • Motor spindle FEHLMANN HSK A-63
        • with powerful max. spindle torque 120 Nm
        • Highest geometrical precision and thermal stability
        • Best surfaces with perfect dimensional accuracy
        • Practice-orientated accessibility, also when loaded automatically by robot
        • Swivel range of +/- 115°
        • Heidenhain CNC control iTNC 530 with best dynamic setup
        • Generous tool changer scalable with 44, 80, 250 and 346 tools
      • VERSA® 643 linear

      • Precise and highly dynamic 3-axis machining
        Instead of the integrated tilting rotary table, the 3-axis version features a table size of 620 × 500 mm - perfectly suited for high-precision and high-dynamic 3-axis machining. Guarantees long tool life, optimal surface finish and high accuracy.

        Features and Highlights
        • Excellent accessibility and optimal visibility into the machining area. Manual part loading is done from the front. The door extends right into the machine roof, allowing for comfortable crane loading from the top.
        • The tool changer with chain magazine has a capacity for 50 tools in the basic version and can be upgraded to 86 tools. The optional rack magazine accommodates up to 225 additional tools and can be installed easily and in a space-saving manner on the left side of the machine.
        • High rigidity with minimum thermal growth and optimal vibration damping due to the machine base made of gray cast iron, with three-point support system.
        • Perfect dynamic accuracy due to weight-optimized moving parts made of spheroidal cast iron.
        • Standardized or even customized automation with robot may be retrofitted at any time, as the right side of the machine remains accessible.
        • Can also easily be combined with a FEHLMANN VERSA 825 automation system at any time – due to an intelligent symmetrical concept, which leaves the right machine side accessible for automation.
        • Perfect operability from the front with ergonomical configuration of all operating elements.
        • Wide variety of pallet types up to individual customized solutions.
      • VERSA® 645 linear

      • Highly dynamic 5-axis machining
        Machining simple or complex precision parts — whether 5-axis with positioning or 5-axis simultaneous milling, the FEHLMANN VERSA 645 linear masters any demanding complex task with flying colours — accurately and reliably.
        The FEHLMANN VERSA 645 linear allows for machining workpieces highly dynamically in five axes and with maximum precision. Thanks to the intelligently designed drive concept compromises between precision and dynamic machining are a thing of the past: linear drives permit high acceleration and dynamics without compromising maximum precision.
        The fact that only two axes are used for cutting, results in high rigidity and precision on the tool axis and, thus, in an immaculate surface finish. The tilting rotary table is integrated into the machine concept in a longitudinal direction, thereby guaranteeing a swiveling area unaffected by the linear axes (no kinetic coupling effect). It also disposes of direct drives with cooled torque motors and high-accuracy angular measurement systems, which grant maximum dynamic precision even during simultaneous multi-axis machining.

        Features and Highlights
        • Excellent accessibility and optimal visibility into the machining area. Manual part loading is done from the front. The door extends right into the machine roof, allowing for comfortable crane loading from the top.
        • The tool changer with chain magazine has a capacity for 50 tools in the basic version and can be upgraded to 86 tools. The optional rack magazine accommodates up to 225 additional tools and can be installed easily and in a space-saving manner on the left side of the machine.
        • High rigidity with minimum thermal growth and optimal vibration damping due to the machine base made of gray cast iron, with three-point support system.
        • Perfect dynamic accuracy due to weight-optimized moving parts made of spheroidal cast iron.
        • Standardized or even customized automation with robot may be retrofitted at any time, as the right side of the machine remains accessible.
        • Can also easily be combined with a FEHLMANN VERSA 825 automation system at any time – due to an intelligent symmetrical concept, which leaves the right machine side accessible for automation.
        • Perfect operability from the front with ergonomical configuration of all operating elements.
        • Wide variety of pallet types up to individual customized solutions.
    • Machining centres

        • PICOMAX® 75

        • Powerful solution for 5- to 3-axis precision machining.
          Versatile, productive and compact.


          The PICOMAX 75 impresses with high precision, best rigidity and optimum energy efficiency.
          Tool magazine with loading from front during machining, a compact, space-saving design, as well as Fehlmann-typical, outstanding ergonomics are just a few features of this novelty.
          Machine construction, Z-axis travel, geometry and control unit have been designed for 5-axis machining with FEHLMANN dividing and swiveling units. Up to 5 axes are fully integrated in the control system. This combination ensures best access and precision in 5-, 4- and 3-axis machining.

          Characteristics and Highlights
          • Designed from the beginning for 5-axis working
          • Compact, well-thought-out design for perfect accessibility and best operating ergonomics for 5-, 4-, and 3-axis milling, guarantees highest precision.
          • Automatic tool changer with 50 places (optional 80 places) loadable from operator side during machining.
          • Energy-optimized design and power units for saving energy and operating costs.
          • Power units switch off automatically when they are not in use.
          • Latest generation, fully digital, universal contouring control unit Heidenhain iTNC 530.
          • High rigidity due to new stability-optimized design, vertical column, stable carriage, ball-screw axis drives and digital three-phase drives with AC motors.
          • High-precision glass scales with compressed air for direct position measurement as standard.
          • Powerful FEHLMANN motor spindles with high torque.
          • Maximum spindle speed 14,000 / 20,000 / 30,000 / 36,000 rpm
          • Axis travel X 600 mm, Y 400 mm, Z 610 mm
          • Maximum feed rate (with interpolation) on all axes 30,000 mm/min
          • Machine can be automated without impairing accessibility
          • Fehlmann Swiss Made – everything from a single source!
        • PICOMAX® 95

        • Step into a new dimension.
          Ideally suited for manufacturing of precision parts, machining of tough materials and milling of hardened tooling steel.

          This machine copes with all kinds of tasks as a result of the optimized machine construction and the HSK-A63 motor spindle, which combine rigidity, torque and dynamism.

          5-axis machining without foregoing the stability and precision of a 3-axis machine - all possible with the PICOMAX®95. This machine can be fitted with a fully controlled, integrated 4th or 5th axis at any time on the generous working table. Good accessiblity and ergonomics consistently guarantee ease of access to all machine features. The compact , but also generous, tool changer of the PICOMAX®95 is equipped with a magazine of 46 or 72 tool pockets.
          The freely configurable automation can also be retrofitted. The side entry allows accessibility to the machining area at all times.

          Characteristics and Highlights
          • Travel: X 800mm, Y 500mm, Z 610mm
          • Large clamping area (length x width 1600 x 550 mm)
          • Fehlmann HSK-A63 motor spindle with active spindle coolant
          • Practice-orientated accessibility
          • Digital drive technology
          • Universal, versatile Heidenhain CNC-control
          • Perfect surfaces and high precision
          • Generous tool changer with chain magazine for up to 46 or 72 tool pockets
          • Fully integrated and controlled 4/5 axis can be added anytime
      • Milling-/drilling machines

          • PICOMAX® 20

          • The PICOMAX 20 fulfills even the highest requirements for maximum precision and handiness for state-of-the-art workshops. It is used for drilling, thread cutting and milling operations in the demanding prototype and tool production, as well as for training purposes. This machine forms a solid basis for an up-to-date machine fleet. The proven machine concept is continuously being further developed and refined and contributes to the efficient and precise production of mechanical components on more than 10'000 shop floors world-wide every day.
          • PICOMAX® 21-M

          • Robust and very user-friendly precision coordinate drilling and milling machine.
            Ideal for training purposes, as well as for the production of single pieces and small series.
            The integrated motorised table allows ultra-rapid and precise positioning not just manually, but also automatically, for bolt hole circles, dot patterns and rectangular pockets. Entries are made simply and comfortably via the digital readout’s touch screen display.
            Glass scales and ball screws guarantee for long-lasting high production quality.
          • PICOMAX® 56 TOP

          • The TOP machine for manual and CNC operations.
            It modernises conventional machining.

            The TOP machine for manual and CNC operation with the innovative FEHLMANN operating concept: handy, fast and economical.
            The precision milling and drilling machine PICOMAX 56 TOP (Touch Or Program™) is equipped with an entirely new operating concept, combining both CNC controlled 3-axis machining, as well as manual operation using a drilling lever and handwheels.
            Specifically designed to execute milling, drilling and threading tasks on single parts in a quick, reliable and efficient way without any time-consuming programming. After a very short initial training period, operators are able to efficiently operate the machine, even without previous programming knowledge.

            Characteristics and Highlights
            • Manual and CNC operation, for economical milling and drilling of small batches and single parts.
            • FEHLMANN TOP functions, the entirely innovative operating concept, allowing the machine to be used both for CNC controlled 3-axis machining, as well as manual operation - using drilling lever and handwheels.
            • Efficient and fast, even without programming knowledge.
            • Using the Heidenhain TNC 620 and the graphically supported cycles, complex parts are machined very economically.
            • High-performance and versatility with excellent cost/performance ratio.
            • Space saving, due to ergonomic and compact construction.
          • PICOMAX® 56L TOP

          • The TOP machine for manual and CNC operations - even more flexible and versatile in an L version
            It modernises conventional machining.

            The TOP machine for manual and CNC operation with the innovative FEHLMANN operating concept: handy, fast and economical.
            The precision milling and drilling machine PICOMAX 56 L TOP (Touch Or ProgramTM) is equipped with an entirely new, patented operating concept, combining both CNC controlled 3-axis machining, as well as manual operation using a drilling lever and handwheels.

            Characteristics and Highlights
            • Manual and CNC, for the economical milling and drilling of small batches and single parts.
            • FEHLMANN TOP-functions, an entirely innovative operating concept, allowing the machine to be used both for CNC controlled 3-axis machining, as well as for manual operation using drilling lever and handwheels.
            • Extra-long workpieces can be machined in one single step, without repositioning.
            • Several fixtures can be mounted simultaneously on the 1400 x 480 mm clamping surface.
            • 4-axis machining of extra-long workpieces.
            • Efficient and economical machining of complex parts using the Heidenhain TNC 620 and the graphically supported cycles.
            • Space saving and clearly laid out, due to ergonomic and compact construction.
        • Automation

            • PICOMAX® 75 Automation

            • If an 8- or 16-hour shift per day is no longer sufficient... More and more frequently, 'time to market' has become one of the most important 'survival' criteria for today's tool room shops and parts producers. New products are developed and produced in short periods of time. With the help of the latest information technology of the FEHLMANN MCMTM (Milling Center Manager), parts can be loaded and unloaded quickly and reliably - in an operator friendly way. Apart from the high quality of the part, key factors are the unlimited availability, the accessibility of the system during day shifts, as well as the safety of the process during night shifts (unattended operation with little or no staff). The FEHLMANN MCMTM offers you valuable support - proven time and again - measuring up to today's automation requirements and based on today's industrial standards. As the MCM is an in-house development by FEHLMANN, you can put trust and safety in the support of the entire system in our hands.
            • PICOMAX® 95 Automation

            • If an 8- or 16-hour shift per day is no longer sufficient... More and more frequently, 'time to market' has become one of the most important 'survival' criteria for today's tool room shops and parts producers. New products are developed and produced in short periods of time. With the help of the latest information technology of the FEHLMANN MCMTM (Milling Center Manager), parts can be loaded and unloaded quickly and reliably - in an operator friendly way. Apart from the high quality of the part, key factors are the unlimited availability, the accessibility of the system during day shifts, as well as the safety of the process during night shifts (unattended operation with little or no staff). The FEHLMANN MCMTM offers you valuable support - proven time and again - measuring up to today's automation requirements and based on today's industrial standards. As the MCM is an in-house development by FEHLMANN, you can put trust and safety in the support of the entire system in our hands.
            • VERSA® 645 / 643 linear Automation

            • If an 8- or 16-hour shift per day is no longer sufficient... More and more frequently, 'time to market' has become one of the most important 'survival' criteria for today's tool room shops and parts producers. New products are developed and produced in short periods of time. With the help of the latest information technology of the FEHLMANN MCMTM (Milling Center Manager), parts can be loaded and unloaded quickly and reliably - in an operator friendly way. Apart from the high quality of the part, key factors are the unlimited availability, the accessibility of the system during day shifts, as well as the safety of the process during night shifts (unattended operation with little or no staff). The FEHLMANN MCMTM offers you valuable support - proven time and again - measuring up to today's automation requirements and based on today's industrial standards. As the MCM is an in-house development by FEHLMANN, you can put trust and safety in the support of the entire system in our hands.
            • VERSA® 825 / 823 Automation

            • If an 8- or 16-hour shift per day is no longer sufficient... More and more frequently, 'time to market' has become one of the most important 'survival' criteria for today's tool room shops and parts producers. New products are developed and produced in short periods of time. With the help of the latest information technology of the FEHLMANN MCMTM (Milling Center Manager), parts can be loaded and unloaded quickly and reliably - in an operator friendly way. Apart from the high quality of the part, key factors are the unlimited availability, the accessibility of the system during day shifts, as well as the safety of the process during night shifts (unattended operation with little or no staff). The FEHLMANN MCMTM offers you valuable support - proven time and again - measuring up to today's automation requirements and based on today's industrial standards. As the MCM is an in-house development by FEHLMANN, you can put trust and safety in the support of the entire system in our hands.