Navigation : EXPO21XX > AUTOMATION 21XX > H16: CNC Machine Tools > Sunnen
Sunnen
  • Offer Profile
  • Sunnen is the leader in precision bore sizing systems worldwide. When you choose the "Sunnen Solution", you get the honing machines together with best cutting abrasives, high performance honing oils, coolants, toolings and precision bore gages. Either as manual stand-alone machine or fully automated, the Sunnen solution fits best into high demanding production processes - working to satisfy your specific production needs. With over 80 years of experience, Sunnen provides precision bore honing solutions for an incredibly wide range of industries and applications.
Product Portfolio
  • Machines

      • SV20xx SERIES

      • The SV20xx is holding the industry's tightest tolerances - as fine as 0.25 um - tolerances far superior to any other production processes. Built on a proven, modular platform, the SV20xx Series can be easily customized and automated to suit your exact specifications - whatever your needs demand, from multiple spindles to air gaging. Plus, the flexible system supports both single pass and honing with expandable tools (multistroke honing)

        A Windows®-based PC control features easy-to-use dropdown menus and the ability to save job set-ups for later use. The perfect solution for mid- to high production manufacturers with tight tolerances.

        Advantages / Customer Benefits:
        • Automatic bore geometry correction
        • Automatic start diameter detection
        • Short stroke or dwell in any part of the bore
        • Easy operation thanks to industrial touch screen
        • Windows®-based, operator-friendly monitoring system
        • Unlimited storage capacity
        • Superior tooling choices
      • VSS2 SERIES

      • The VSS2 is a single pass multiple spindle system (4 or 6 spindles) that delivers high precision bore geometries.

        It is very easy to set up and operate – just some few steps and the machine is ready for a new part.

        Advantages / Customer Benefits:
        • Short cycle time (Single stroke®)
        • Short setup time
        • Excellent precision (Especially for hydraulic blocks)
        • Choice of 4 and 6 spindle
      • SV15

      • The SV15 is the very universal machine with a straightforward way to set up and control the process. The easy-to-use, yet highly advanced touch screen control projects Sunnen's patented full-bore profile display.

        This real time graphical display of the cross section allows the operator to dwell in the exact position where the bore is visually smaller - eliminating guesswork.

        Advantages / Customer Benefits:

        • Short setup times
        • Universal machine
        • Bore geometry monitoring
      • SV25

      • The SV25 is designed for flexible low- to mid-volume production. The easy to use Sunnen patented touch screen PC control ensures short setup times. With a proven ball screw servo stroking system, the SV25 produces a true, straight stroker movement. The servo rotary tool feed system provides enough force for high stock removal rates with diamond or borazon superabrasives. Even roughing and finishing can be done with a two stage honing tool. Standard programmable auto dwell corrects the tightest section in the bore without operator intervention.

        Advantages / Customer Benefits:
        • Short setup times
        • Tool protection
        • Intelligent PC control
        • Auto dwell
        • Size lock
        • Crosshatch angle control
        • Full bore Profile display
      • SV24xx SERIES

      • The SV24xx incorporates a patent-pending stroking system that produces a true vertical stroke and can short stroke or dwell in any part of the bore, end-to-end, producing the straightest, roundest bore possible.

        A Windows-based PC control simplifies the honing process. The SV2410 features an additional travel axis with the ability to hone beaded parts in a line. The machine is also provided for twin table machining.

        Advantages / Customer Benefits:
        • Constant cross-hatch
        • Automatic bore geometry correction
        • Short stroke or dwell in any part of the bore
        • Programmable horizontal spindle axis; Spindle moves automatically to the next bore
        • Easy operation with industrial touch-screen
        • Operator-friendly Windows®-based monitoring system
      • SV25xx Series

      • This skillful system combines power, precision and durability. The all-new, patent pending stroking system, produces a true vertical stroke that can selectively removing stock in any part of the bore - delivering a true constant crosshatch pattern throughout the entire bore length with no rollover at the ends. Built on a proven, flexible platform, these versatile systems can be customized to satisfy any application requirements, including full automation.

        Advantages / Customer Benefits:
        • Constant cross-hatch angle
        • Automatic bore geometry compensation
        • Short stroke or dwell in any part of the bore
        • Easy operation with industrial touch-screen
        • Operator-friendly Windows®-based monitoring system
        • High stock removal up to 700 cm³/h
        • Runs air gage integrated and dual stage tooling
        • Rotary index table ensures short changing time of application
      • MBB1660

      • For smaller parts out of the machine-, automobile- and aviation industry. The inspiration from the first steps with honing.

        Advantages / Customer Benefits:
        • Universal machine
        • Short setup time
      • SH SERIES

      • The new SH series builds on the 21-year heritage of the successful ML series. This next generation of power stroked horizontal machines are taking honing to the next level. Low invest and high profit through proven simple mechanics and electronics. Also available as automated performance package.

        Sunnen SH5000 is designed for mid to high volume jobs. Short setup time and easy to operate. All necessary process parameters are controlled through the large touch screen display (HMI). Prestored, tool specific parameters and teaching of positions eliminates time-consuming programming. Increased 400 mm maximum stroke travel allows for longer parts. A patented linear hybrid expansion system controls the tool diameter high efficiently - over constant pressure or constant feed.

        Sunnen SH2000 The new SH2000 machine replaces the well-known and successful ML2000. Equipped with a PLC touch screen you can control functions like slow extra strokes, ignore oversize workpiece, stroke count honing without opening the control panel and adjusting switches. The digital honing indicator can be easily configured at the touch of the screen.
    • Tube Hone

        • XTREME HONE

        • The first External Honing Machine

          Sunnen‘s first generation of external honing machines has been developed to meet the continuousl increasing demands of the industry. Workpieces in the offshore, energy production and aviation sectors are exposed to extreme environments. Therefore electroplated hardchrome or plasma-spray coated surfaces are in operation. The new Xtreme Hone Machine cuts nearly all advanced materials without trouble, next to mild steel. Sunnen built an outstanding control with maximum comfort and safety as a result of over 30 years of experience.

          Sunnen provides the major advantages for your future production.

          Advantages / Customer Benefits:

          • Large diameter range
          • Automatic correction of roundness and parallelity
          • Operator-friendly, Windows®-based monitoring system
          • Tool overload protection
          • Easy operation with industrial touch screen
          • Programmable dimension monitoring
        • HTD SERIES

        • The heavy-duty extension of the most successful tube hone system is called HTD-W Series. For highest demands, this series provides a unique stock removal of up to 3'000 cm³/h. Two systems in two power versions are available, the HTD-X300W and the HTD-X400W. The combination of the HTD system with Sunnen tooling, abrasive and coolant oil, guarantees optimum performance and perfect results.

          Advantages / Customer Benefits:
          • Large diameter range
          • Automatic bore geometry compensation
          • Operator-friendly Windows®-based monitoring system
          • Tool overload protection
          • Easy operation with industrial touch-screen
          • Programmable dimension monitoring
          • High stock removal up to 3'000 cm³
        • HTS SERIES

        • Let yourself be inspired by the new Swiss HTS-Series from Sunnen. This new system represents 30 years of experience combined with state-of-the-art technology, built to exceed highest demands for production. Available in two power versions, the Swiss HTS-Series reaches either up to 1'100 cm³/h or enormous 1'600 cm³/h.

          With Sunnen's new AutoShift gear box system, the spindle speed will be adjusted automatically guaranteeing maximum possible comfort and safety for the operator. The largest manufacturer of Tube Honing Technology delivers to you major advantages for the future.

          Advantages / Customer Benefits:

          • Large diameter range
          • Automatic bore geometry correction
          • Operator-friendly Windows®-based monitoring system
          • Tool overload protection
          • Easy operation with industrial touch-screen
          • Programmable dimension monitoring
        • HTC SERIES

        • The HTC-W is the result of 30 years experience in tube hone design and manufacturing, combined with inputs from our customers around the globe. Most of the systems are custombuilt and have enough power and sensibility to work from diameter 25 mm up to 1'000 mm. The stock removal rate is given through a 9.0 kW servo drive and a 4-step gearbox.

          This configuration ensures optimum power in the whole diameter range and a stock removal rate up to 1'000 cm3/h. Together with the Sunnen tools, abrasives and coolant oils, all the HTC-W Systems are working at their top performance and will meet everybody’s production demands.

          Advantages / Customer Benefits:

          • Large diameter range
          • Automatic bore geometry correction
          • Operator-friendly Windows®-based monitoring system
          • Fast Setup
          • Excellent for production
        • HTH SERIES

        • The HTH-S Series is working with a 7.5 kW spindle drive system. Together with the 4-step gearbox the HTH-S ensures maximum power over the whole diameter range (up to 1'000 cm³/h). It is the first system of its kind which offers highest flexibility on a production level.

          Advantages / Customer Benefits:
          • Automatic bore geometry correction
          • Fast setup
          • Simple operation
          • Excellent for production
        • HTB SERIES

        • The HTB-S-Series is the ideal system when flexibility for repair work and small production is required. The job shop system with the 3.5 kW spindle drive ensures maximum power up to diameter (ID) 350 mm with 400 cm³/h stock removal.

          Advantages / Customer Benefits:
          • Automatic bore geometry correction
          • Fast setup
          • Simple operation
          • Excellent for repair & job-shop production
        • HTE-W

        • The new HTE-W has been devloped to hone small diameters, especialle for job shops and repair facilities. The flexible honing system achieves enough power to drive a wide range of push-tools by using our large assortment of borazon metal-bond superabrasives. The smart control system feels tight sections in the bore and corrects them automatically. Even excessive torque incidents are handled safely.

          Advantages / Customer Benefits:
          • Fast setup
          • Automatic bore geometry correction
          • Programmable dimension monitoring
          • Tool overload protection
          • Operator-friendly Windows®-based monitoring system
        • HTG SERIES

        • The HTG-S Series is the solution for the heavy-duty demands of the oil and gas industry. A new proportional load control hydraulic system enables maximum utilization of hydraulic power. The power of the hydraulic system is controlled with precision, enabling better accuracy and productivity when honing rough bores.

          Advantages / Customer Benefits:
          • Large diameter range
          • Feed pressure control
          • Easy to use large PLC touch screen control
          • Programmable dimension monitoring
          • High stock removal up to 3'000 cm³
        • HTA SERIES

        • The HTA-S tube hone is specially designed for job shops and repair facilities. This system is suited for hydraulic services, repair of actuators and other low stock removal applications such as flow tube/meter run cleanup or extruder tube rebuilding.

          The HTA is available in two models: the HTA-2100 (featuring a 2-meter stroke), and the HTA-4100 (featuring a 4-meter stroke).

          Advantages / Customer Benefits:
          • Fast setup
          • Simple operation
          • For repair jobs
      • Automation

          • SV2015 V1

          • Sunnen SV2015 with large robot, part feeding round-stacker, unique down-holding bridge for part fixturing inside the machine, production solution for high-precision gears.

            Advantages / Customer Benefits:
            • Automatic bore geometry correction
            • Automatic start diameter detection
            • Short stroke or dwell in any part of the bore
            • Easy operation thanks to industrial touch screen
            • Windows®-based, operator-friendly monitoring system
            • Unlimited storage capacity
            • Superior tooling choices
          • SV2015 V2

          • Sunnen SV2015 with large robot, part feeding conveyor-belt, 1 roughing- / 1 finishing- / 1 deburring-spindle inside machine, index table, external part spinning (cleaning) station.

            Advantages / Customer Benefits:
            • Automatic bore geometry correction
            • Automatic start diameter detection
            • Short stroke or dwell in any part of the bore
            • Easy operation thanks to industrial touch screen
            • Windows®-based, operator-friendly monitoring system
            • Unlimited storage capacity
            • Superior tooling choices
          • SV2010

          • Sunnen SV2010 with linear loading / unloading unit, table magazine for 8 parts & index unit to hone multiple bores in a pitch circle on axial piston pumps. Sunnen SV2010 with external air measuring system and process feed-back.

            Advantages / Customer Benefits:
            • Automatic bore geometry correction
            • Automatic start diameter detection
            • Short stroke or dwell in any part of the bore
            • Easy operation thanks to industrial touch screen
            • Windows®-based, operator-friendly monitoring system
            • Unlimited storage capacity
            • Superior tooling choices
          • VSS2

          • Sunnen VSS2 with linear-gantry, part separation unit, loading / unloading of two parts, double indexing of the rotary table inside the machine, high production solution integrated in transfer line.

            Advantages / Customer Benefits:
            • Short cycle time (Single stroke®)
            • Short setup time
            • Excellent precision (Especially for hydraulic blocks)
            • Choice of 4 and 6 spindle
          • SV2500

          • Sunnen SV2500 with linear loading / unloading unit, part-orientation, index table inside machine for multiple operations such as loading / unloading, honing and measuring. Complete integration in the production line.

            Advantages / Customer Benefits:
            • Constant cross-hatch angle
            • Automatic bore geometry compensation
            • Short stroke or dwell in any part of the bore
            • Easy operation with industrial touch-screen
            • Operator-friendly Windows®-based monitoring system
            • High stock removal up to 700 cm³/h
            • Runs air gage integrated and dual stage tooling
            • Rotary index table ensures short changing time of application
          • MLR5000 V1

          • Sunnen MLR5000 with conveyer inlet / outlet, robot for loading and unloading, two operations (2 spindles), seperate cleaning and brushing station.

            Advantages / Customer Benefits:
            • Universal machine
            • Short setup time
            • Patented hybrid expansion system
            • Unlimited setup storage
            • In-process short stroke function
            • Intuitive nc-control
          • MLR5000 V2

          • Sunnen MLR5000 with linear gantry portal for loading and unloading and post-process air gauge measuring system with feedback for stone-wear compensation.

            Advantages / Customer Benefits:
            • Universal machine
            • Short setup time
            • Patented hybrid expansion system
            • Unlimited setup storage
            • In-process short stroke function
            • Intuitive nc-control
        • Accessories

            • Sunnen Tooling

            • Sunnen offers the most complete line of tooling in the industry. This variety is crucial for the flexibility of the honing process and its economical advantages. Besides lubricants and coolants for a optimum cutting action, Sunnen manufactures the largest selection of abrasive materials, bond types, grain sizes and stone configurations. The range goes from customized solutions for large series and µ-applications to standard and portable hand-honing tools.
                • Multi-Stone MMT Tools

                  • ø 3.8 - 32 mm
                  • Maximum precision
                  • (Geometrical tolerance and surface)
                • Tube-type CGT Tools

                  • ø 3.0 - 32 mm
                  • Maximum precision
                  • (geometrical tolerance and surface)
                • Single Stroke® Tools

                  • ø 3.0 - 50 mm
                  • Maximum precision
                  • (geometrical tolerance and surface);
                  • Ideal for short-chip materials
                • Multi-Stone SRT Tools

                  • ø 39 - 78 mm
                  • Large cutting volume
                  • up to 300 cm³/h
                  • 6 - 8 abrasive stones in use
                • Four-Stone GL Tools

                  • ø 12.7 - 65 mm
                  • Large cutting volume
                  • 4 abrasive stones in use
                • Multi-Stone GHSS Tools

                  • ø 37 - 141 mm
                  • Large cutting volume
                  • up to 350 cm³/h
                  • 6 - 8 abrasive stones in use
                • Four-Stone MPS Tools

                  • ø 50 - 650 mm
                  • Broad diameter range
                  • Easy handling
                • Multi-Stone GH Tools

                  • ø 12.7 - 450 mm
                  • Large cutting volume
                  • up to 3'000 cm³/h
                  • 3 - 10 abrasive stones in use
                • Eight-Stone HB Tool

                  • ø 76 - 1 200 mm
                  • Large diameter range
                  • Large cutting volume
                  • up to 900 cm³/h
                • Four-Stone HB-SL-Tool

                  • ø 97 - 670 mm
                  • Large cutting volume
                  • up to 500 cm³/h
                  • Easy handling scription
                • Shell Tool 2C

                  • ø 100 - 810 mm
                  • High Performance
                  • Tube Hone Tool
                  • Large cutting volume
                  • up to 3'000 cm³/h
              • Honing Oils & Coolants

              • No matter what type of honing application you may have or how difficult the operation might be, Sunnen has the ideal solutions. These include traditional mineral oil-based blends for industrial and automotive use as well as evironmentally responsible non-hazardous and non-regulated honing oils for industrial and specialty use, such as the nuclear and aerospace industries.
                  • SHO-500 Honing Oil

                  • SHO-500, a long-lived general-purpose honing fluid, is based on a renewable vegetable formulation that makes sustainable metalworking affordable and practical. It is 100 percent vegetable-based, therefore petroleum-free and without additives such as sulfur, chlorine and fluorine. This product is an ideal solution for honing applications where additives cannot be used, e.g. nuclear and some aerospace parts. SHO-500 joins Sunnen’s two other planet friendly oils, MAN-863 and KG3X, which are listed as BioPreffered™ products by the U.S. Department of Agriculture.
                  • MB-30 Honing Oil

                  • MB-30 is Sunnen’s multi-purpose industrial honing oil. High performance lubricity agents combined with sulfur extreme pressure additives prevent welding and tearing of the work piece and keep the abrasive clean. MB- 30 delivers maximum cutting rates and abrasive life when honing difficult materials like stainless steel, and features a much higher level of surface active lubricity agent than other petroleum based machining oils. It works on virtually any metal from aluminium to zirconium.
                  • MB-40 Honing Oil

                  • MB-40 combines the best features of our industrial and automotive honing oils. It is specially formulated for use in severe applications that encounter problems such as pick up and galling. Formulated with extreme cutting additives, MB-40 works well in Single-Stroke Honing® Diamond Tooling, conventional and superabrasive honing as well as in KROSSGRINDING® applications. It has also proven useful when fine textures are desired.
                  • LT9X Honing Oil Concentrate

                  • LT9X can be used as a chlorine-free additive to boost performance or replace depleted additives in a wide variety of honing and cutting oils. Mixing LT9X in a one-to-one ratio with mineral oil makes a formulation similar to MB-30 Honing Oil. NOTE: Choose a mineral oil that is severely solvent refined or severely hydrotreated and has a viscosity of 50-100 sus. Avoid high wax content mineral oils.
                  • MAN-863 Honing Oil

                  • MAN-863 was developed to answer the need for a non-hazardous, ecologically responsible, unregulated alternative to traditional honing oils. It is composed of natural surface active lubricity agents in combination with preservatives, a sulfur extreme pressure additive and metal deactivator to prevent staining of alloys containing copper. It is suitable for all materials including exotic metals. MAN-863 has a mild odor and is very gentle to the operator’s skin.
                  • MAN-852 Honing Oil

                  • MAN-852 is a non-hazardous, ecologically responsible, unregulated honing oil composed entirely of natural surface active lubricity agents. Because this product does not use additives, it is ideally suited for applications where additives are restricted, such as the aerospace and nuclear industries. MAN- 852 is approved by Boeing Aircraft Company and is used to hone critical parts where classic cutting oil additives such as sulfur or chlorine have been shown to cause microcorrosion, resulting in part failure.
                  • KG3X Honing Oil

                  • KG3X is a non-hazardous, ecologically responsible, unregulated honing oil. Like MAN-852, it is additive free and composed entirely of surface active lubricity agents, but formulated to a lower viscosity. Typically, this oil is used to hone critical parts where classic cutting oil additives such as sulfur or chlorine have been shown to cause microcorrosion, resulting in part failure. KG3X has a mild odor and is very gentle to the operator’s skin. It is very popular with operators who are sensitive to additives used in cutting oils.
                  • SCC Honing Coolant

                  • SCC-605 and SCC-205 Honing Coolant Concentrates are formulated to meet the demands of the KROSSGRINDING® System, Single-Stroke Honing® and metalbond Superabrasive Honing. They are far superior to conventional honing oils in reducing or eliminating workpiece temperature buildup. SCC Coolant is also suitable as a grinding coolant or general purpose metal working fluid for both ferrous and non-ferrous parts. It contains no dangerous nitrites, nitrates, PCB’s, PTTBA, Mercurials, or Phenols.
                • Bore Gaging Systems

                      • Dial Bore Gages

                      • Sunnen Dial Bore Gages are fast, easy and accurate. All Sunnen Dial Bore Gages read out 0,002 mm (.0001 inch) and feature all-carbide gaging points, wear-proof ball crank, and adjustable centralizers. Each gage comes packed in its own sturdy box with all tools and wrenches required for setup and adjustment.


                        Gages / Ranges:
                        • GRM/GR-3000 - diameter range 1,37 mm - 13,6 mm
                        • GAM/GA-4000 - diameter range 12,6 mm - 19,0 mm
                        • GRM/GR-6000 - diameter range 18,8 mm - 30,2 mm
                        • GRM/GR-9000 - diameter range 30,0 mm - 50,8 mm
                        • GAM/GA-2000 - diameter range 50,0 mm - 150 mm (non-retractable)
                        • GRM/GR-2000 - diameter range 50,0 mm - 150 mm (retractable)
                      • PG Bore Gaging System

                      • The Sunnen "PG" Bore Gaging System is a unique mechanical gaging system that makes I.D. Gaging simple, reliable and economical. A PG Bore Gage eliminates buying and maintaining expensive master rings and air gage probes. Both the gage and setting fixture are built for everyday use making them ideal for "in-process" inspection.


                        Gages / Ranges:
                        • PG-700EM / diameter range 2,29 mm - 9,63 mm; Reading scale: 0,13 mm; Increments: 0,001 mm (Zoll: PG-700E)
                        • PG-710EM / diameter range 2,29 mm - 9,63 mm; Reading scale: 0,24 mm; Increments: 0,0025 mm (Zoll: PG-710E)
                        • PG-800EM / diameter range 9,40 mm - 38,10 mm; Reading scale: 0,13 mm; Increments: 0,001 mm (Zoll: PG-800E)
                        • PG-810EM / diameter range 9,40 mm - 38,10 mm; Reading scale: 0,24 mm; Increments: 0,0025 mm (Zoll: PG-810E)